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Senior Operations Manager

2 weeks ago

Erode, Tamil Nadu, India beBeeOperations Full time ₹ 1,50,00,000 - ₹ 2,00,00,000
About the Role

We are seeking a senior operations leader to oversee the commissioning, stabilization, and ongoing management of our biofuel facility.

Primary Responsibilities:

  • End-to-end commissioning leadership—utilities readiness, pre-start checks, start-up, performance ramp-up, stabilization.
  • Technology verification: diligence and validation of process technologies/vendors (pilot data review, PFD/P&ID checks, HAZOP actions, FAT/SAT, performance guarantees, energy/mass balance).
Duties and Responsibilities

The ideal candidate will lead daily plant setup and operations to targets (throughput, yield, methane purity, uptime), optimize digestion, gas cleanup/upgrading, compression, storage/dispensing, and utilities, establish preventive/predictive maintenance (CMMS), run RCAs, and drive reliability (MTBF/MTTR).

Additionally, the candidate will manage EPCs and contractors; control scope, change, and debottlenecking projects, ensure EHS & statutory compliance; own SOPs, PTW, emergency response, and audit readiness.

The successful candidate will also build and mentor O&M teams (shift engineers, mech/E&I, utilities, QC) and own DCS/SCADA KPIs and MIS reporting; drive data-led improvements and cost control.

Qualifications

Mandatory Requirements:

  • Extensive experience leading plant setup/commissioning and operations in biofuel/biogas/CBG or closely related continuous-process industries.
  • Proven technology evaluation/verification experience (vendor due diligence, guarantees, trials, acceptance testing).
  • Strong troubleshooting across mechanical, electrical & instrumentation (compressors, blowers, agitators, PSA/membrane, analyzers, HT/LT).
  • Solid command of EHS, environmental norms, and compliance.
  • Demonstrated team leadership, stakeholder management, and crisp communication.
  • Bachelor's in Chemical/Mechanical Engineering (or related).
Good-to-Have

A Master's degree, PMP/PRINCE2 certification, RCM/FMEA experience, energy management, and cost optimization track record would be advantageous.

Success Metrics

Key Performance Indicators (KPIs):

  • Uptime/availability
    • Specific gas yield (Nm³/ton VS)
    • Methane purity (%)
    • Energy intensity (kWh/Nm³)
    • O&M cost/ton feed
    • Audit & safety performance
    • Skill development/retention
Work Environment

This role is based on-site at our Bhopal facility with flexibility during start-ups/turnarounds.

Why Join Us

Lead a mission-critical asset in India's bio-energy transition with high ownership, fast decisions, and meaningful impact.