Mechanical Design Expert for Innovative Product Development

4 hours ago

Madurai, Tamil Nadu, India beBeeMechanical Full time ₹ 90,000 - ₹ 1,00,000
Senior Mechanical Design Engineer

We are seeking a highly skilled Senior Mechanical Design Engineer to lead the development of next-generation products.

About the Role:

This is an exciting opportunity for a mechanical design expert to join our team and contribute to the creation of innovative, high-performance products. The ideal candidate will have strong analytical and technical skills, with a proven track record in 3D modeling, mechanical system design, prototyping, and design for manufacturability (DFM).

Key Responsibilities:
  • Design and develop complex mechanical components and assemblies for high-reliability, ruggedized products, including IP65/IP68-rated enclosures for harsh environments.
  • Create precise 3D CAD models and detailed technical drawings using SolidWorks or equivalent CAD tools, ensuring alignment with manufacturing requirements.
  • Lead prototyping efforts using various methods, including CNC machining, sheet metal fabrication, 3D printing, and plastic molding.
  • Select appropriate materials and manufacturing processes to meet mechanical, thermal, and environmental requirements.
  • Perform tolerance analysis, stress analysis, and thermal analysis to ensure mechanical robustness and compliance with design specifications.
  • Collaborate closely with electronics and software engineering teams to ensure seamless mechanical integration in multi-disciplinary systems.
  • Oversee testing and validation of mechanical components and systems, including fit, form, and function assessments.
  • Prepare comprehensive documentation for manufacturing, assembly, and quality assurance processes.
Required Skills & Qualifications:Technical Skills:
  • Proficiency in 3D CAD modeling and drafting using tools such as SolidWorks (CSWP certification preferred), Creo, or Autodesk Inventor.
  • Strong expertise in mechanical enclosure design, especially for IP65/IP68-rated products and rugged environments.
  • Hands-on experience with prototyping techniques, including 3D printing, sheet metal fabrication, CNC machining, and injection molding.
  • In-depth understanding of material selection, tolerance stack-up analysis, and mechanical design calculations (stress, thermal, vibration).
  • Knowledge of DFM (Design for Manufacturing) and DFA (Design for Assembly) principles to optimize designs for cost-effective production.
  • Familiarity with GD&T, technical drawing standards, and compliance with industry norms (ASME, ISO).
  • Experience in preparing BOMs, assembly drawings, and detailed documentation for production and quality assurance.
Soft Skills:
  • Strong analytical and problem-solving mindset for tackling complex mechanical design and engineering challenges.
  • Creativity and innovation in developing robust, efficient, and manufacturable mechanical solutions for high-performance applications.
  • Excellent communication and collaboration skills for working effectively with cross-functional teams, including electronics, software, and manufacturing.
Educational & Other Qualifications:
  • Bachelor's or Master's degree in Mechanical Engineering, Mechatronics, or a closely related field.
  • Additional certifications in mechanical design, CAD tools (e.g., CSWP – Certified SolidWorks Professional), or project management (e.g., PMP, Six Sigma) are a strong plus.
  • Prior experience in defence, industrial, or ruggedized product development is highly desirable.
  • Minimum of 10–12 years of relevant industry experience, with at least 3–5 years in a senior or leadership role in mechanical design.

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