Senior Innovation Lead

Job Title: Senior Mechanical Design Engineer

We seek a highly skilled and experienced mechanical design engineer with expertise in innovation, problem-solving, and next-generation product development.

The ideal candidate will possess strong analytical and technical design skills, with a proven track record in 3D modeling, mechanical system design, prototyping, and design for manufacturability (DFM).

A deep understanding of materials, tolerance analysis, IP-rated enclosure design, and mechanical assembly processes is essential.

This role offers the opportunity to lead complex R&D initiatives while working collaboratively within a fast-paced, multidisciplinary engineering team.

Key Responsibilities:

• Design and develop complex mechanical components and assemblies for high-reliability products, including enclosures for harsh environments.
• Create precise CAD models and detailed technical drawings using SolidWorks or equivalent tools, ensuring alignment with manufacturing requirements.
• Lead prototyping efforts using various methods, including CNC machining, sheet metal fabrication, 3D printing, and plastic molding.
• Select appropriate materials and manufacturing processes to meet mechanical, thermal, and environmental requirements.
• Perform tolerance analysis, stress analysis, and thermal analysis to ensure mechanical robustness and compliance with design specifications.
• Collaborate closely with electronics and software engineering teams to ensure seamless integration in multi-disciplinary systems.
• Oversee testing and validation of mechanical components and systems, including fit, form, and function assessments.
• Prepare comprehensive documentation for manufacturing, assembly, and quality assurance processes.
• Participate in cross-functional design reviews, brainstorming sessions, and contribute innovative ideas for product development.

Required Skills & Qualifications:

• Proficiency in 3D CAD modeling and drafting using tools such as SolidWorks, Creo, or Autodesk Inventor.
• Strong expertise in mechanical enclosure design, especially for ruggedized products and harsh environments.
• Hands-on experience with prototyping techniques, including 3D printing, sheet metal fabrication, CNC machining, and injection molding.
• In-depth understanding of material selection, tolerance stack-up analysis, and mechanical design calculations (stress, thermal, vibration).
• Familiarity with DFM and DFA principles to optimize designs for cost-effective production.
• Knowledge of GD&T, technical drawing standards, and industry norms (ASME, ISO).
• Experience in preparing BOMs, assembly drawings, and detailed documentation for production and quality assurance.
• Proficiency in MS Office Suite for documentation, reporting, and communication across engineering functions.

Soft Skills:

• Strong analytical and problem-solving mindset for tackling complex design challenges.
• Creativity and innovation in developing efficient mechanical solutions for high-performance applications.
• Excellent communication and collaboration skills for working effectively with cross-functional teams.
• High attention to detail in 3D modeling, technical drawings, and documentation to ensure accuracy and consistency.
• Proven ability to manage time, prioritize tasks, and adapt quickly in a fast-paced research-driven environment.

Educational & Other Qualifications:

• Bachelor's or Master's degree in Mechanical Engineering or a related field.
• Additional certifications in mechanical design, CAD tools, or project management are desirable.
• Prior experience in defence, industrial, or ruggedized product development is highly desirable.
• Minimum of 10-12 years of relevant industry experience, with at least 3-5 years in a senior or leadership role in mechanical design.
• Proven track record of leading cross-functional teams and delivering complex mechanical systems from concept to production.