Lead UAV Systems Designer

2 days ago

Madurai, Tamil Nadu, India beBeeMechanical Full time ₹ 1,50,00,000 - ₹ 2,50,00,000
Sr. Mechanical Design Engineer Position

We are seeking an experienced mechanical design engineer to lead the development of hybrid UAV systems and subsystems.

This is a key role in our engineering team where you will be responsible for the mechanical design, development, and integration of hybrid UAV systems and subsystems.

  • Key Responsibilities:
    • Develop and maintain complex CAD trees, system layouts, and 3D model integrity across revisions.
    • Drive modular and scalable design practices that align with product architecture.
  • TAD (Tooling & Assembly Definition):
    • Prepare assembly BOMs, jigs and fixture interfaces, and support design-to-assembly planning.
    • Contribute to design improvements based on ease of assembly, maintainability, and ergonomics.
  • PLM Integration:
    • Experienced in Product Lifecycle Management (PLM) systems for version control, workflows, and digital thread management.
    • Familiarity with Windchill PLM or equivalent for part structures, release cycles, and change management.
  • Structural Design & Collaboration:
    • Sound understanding of structural analysis fundamentals (loads, boundary conditions, safety factors, fastener design, etc.).
    • Ability to interpret FEA results, collaborate with analysis teams, and optimize design based on structural feedback.
  • Material Engineering & Manufacturability:
    • Strong knowledge of materials (metals, polymers, composites) with a clear understanding of process-specific constraints.
    • Evaluate designs for manufacturability, cost efficiency, and reliability using DFM, DFX, and material selection tools.
  • Additive Manufacturing & 3D Printing:
    • Well-versed in 3D printing techniques (FDM, SLA, SLS, MJF, DMLS, etc.).
    • Ability to select suitable printer types, grain structures, material properties, and post-processing requirements based on the use-case.
  • Cross-Functional Collaboration:
    • Work closely with systems engineering, integration, sourcing, testing, and manufacturing teams.
    • Take ownership of the design deliverables, resolve cross-domain design issues, and ensure on-time maturity of the mechanical stack.
  • Root Cause Analysis:
    • Should be capable to understand physical behavior, correlate with design definition and derive root causes in collaboration with CFT.
Requirements

· Bachelor's or master's degree in mechanical engineering, Aerospace Engineering, or a related discipline.

· 8+ years of experience in mechanical product design, preferably in aerospace, UAVs, or robotics.

· Proficiency in 3D CAD modeling (preferably Creo), TAD, and GD&T.

· Experience in PLM/PDM platforms, ideally Windchill.

· Exposure to FEA results interpretation and collaborative optimization with analysts.

· Knowledge of DFX, DFM, and high-performance material-process pairing.

· Hands-on experience with 3D printing tools and decision-making for rapid prototyping vs. end-use applications.

· Strong documentation and presentation skills.

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