Senior UAV Systems Design Engineer

1 day ago

Rajkot, Gujarat, India beBeeMechanical Full time ₹ 15,00,000 - ₹ 20,25,000
Job Title

We are seeking a highly skilled Mechanical Design Engineer to join our UAV engineering team.

About the Role

This is an exciting opportunity for a Senior Engineer - Mechanical Design to lead the mechanical design and development of Hybrid UAV systems and subsystems. The ideal candidate will be responsible for ensuring design excellence, manufacturability, integration readiness, and cross-functional collaboration.

Main Responsibilities
  • CAD-Based Mechanical Design & Ownership
    • Lead the mechanical design of Hybrid UAV subsystems and payload interfaces using advanced parametric CAD tools.
    • Develop and maintain complex CAD trees, system layouts, and 3D model integrity across revisions.
    • Drive modular and scalable design practices in line with product architecture.
  • TAD (Tooling & Assembly Definition)
    • Must be proficient in TAD principles with hands-on experience in tooling and assembly strategies.
    • Prepare assembly BOMs, jigs and fixture interfaces, and support design-to-assembly planning.
    • Contribute to design improvements based on ease of assembly, maintainability, and ergonomics.
  • PLM Integration
    • Experienced in Product Lifecycle Management (PLM) systems for version control, workflows, and digital thread management.
    • Familiarity with Windchill PLM or equivalent for part structures, release cycles, and change management.
  • Structural Design & Collaboration
    • Solid understanding of structural analysis fundamentals (loads, boundary conditions, safety factors, fastener design, etc.).
    • Ability to interpret FEA results, collaborate with analysis teams, and optimize design based on structural feedback.
  • Material Engineering & Manufacturability
    • Strong knowledge of materials (metals, polymers, composites) with a clear understanding of process-specific constraints.
    • Evaluate designs for manufacturability, cost efficiency, and reliability using DFM, DFX, and material selection tools.
  • Additive Manufacturing & 3D Printing
    • Well-versed in 3D printing techniques (FDM, SLA, SLS, MJF, DMLS, etc.).
    • Ability to select suitable printer types, grain structures, material properties, and post-processing requirements based on the use-case.
  • Cross-Functional Collaboration
    • Work closely with systems engineering, integration, sourcing, testing, and manufacturing teams.
    • Take ownership of the design deliverables, resolve cross-domain design issues, and ensure on-time maturity of the mechanical stack.
  • Root Cause Analysis
    • Should be capable to understand physical behavior, correlate with design definition and derive root causes in collaboration with CFT.

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