Vehicle Systems Design Specialist

19 hours ago

Kanpur, Uttar Pradesh, India beBeeElectricalEngineer Full time ₹ 80,00,000 - ₹ 1,50,00,000

Vehicle Systems Engineer

This role focuses on the validation and sign-off of vehicle components and sub-systems. The successful candidate will coordinate input from relevant areas to ensure seamless execution.

Key Responsibilities:

  • Packaging of High Voltage Cables, busbar, and its layout along with Plastic carriers required for HV & LV Battery pack.
  • Update in harness routing and Busbar based on Repackaging of interface components with coordination to system integration engineering team.
  • Understanding the Energy Storage system (Battery) sizing for Targeted vehicle performance.
  • Collaborate with systems engineers to ensure implementation of design changes during program development, prototype, and production build phases according to project timeline.
  • Carry out stack-up analysis on Designed components.
  • Develop harness/ Busbar/Cell packaging, list out issues, and drive resolution prior to validation builds.
  • Creating Test case, Design Rule, or requirements as required.
  • Benchmarking & Concept Development.
  • Working on QAF, RFQ, and Support Plan along with supplier/Buyer & VFM team.
  • Creating and managing DFMEA, PFMEA, BOD, BOP.
  • Comply with Grade/EMC/Safety Compliance.
  • Design and develop interface Plastics / sheet metal components required in Battery enclosure.
  • Support development of parts In-house or at supplier end.
  • Support in testing of the parts at supplier or in-house as per DV or PV.
  • Participate in Supplier PPAP activities & Periodic audits of suppliers to improve the quality and process improvements.
  • Support builds, creating supply plan for M1/VB & for production cars (Saleable vehicles).
  • Engineering solution for build issues & containing and fixing issues on current production vehicle.
  • Support creating a Circuit Schematics and validate the circuit for full architecture of the vehicle.
  • Release 3D Harness Assembly Model in PLM.
  • Experience of various change management processes like Engineering Change Requests etc.
  • Selection of harness coverings based on 3D model routing and packaging & surrounding geometry.
  • Develop harness packaging issues list and drive resolution prior to validation builds.

Required Skills and Qualifications:

  • Prior Experience on HV battery pack, Cells and Modules.
  • Hands-on experience with Designing and development on EDS HV harness and busbars, BMS.
  • Hands-on experience in GD&T and tolerance stack up along with Sheet metal and Plastic part design.
  • Excellent communications skills demonstrated ability to communicate at all levels.
  • Good Knowledge on Tooling feasibility, Raw materials, and their sources & familiarity with full design life cycle process.
  • Knowledge of EDU, Battery Modules, Busbar, DCDC converter, and motors will be an added advantage.
  • Knowledge of Life cycle of a vehicle will be an added advantage.
  • Key practitioner in problem-solving techniques (eg: six-sigma)
  • Understanding of DFMEA, PFMEA
  • Experience of using industry standard ECR processes.
  • Experience EDS power distribution and components.
  • Good level of knowledge about manufacturing methods / technologies used for EDS Power Distribution
  • Preferred:
  • Experience in Electrical wiring harness, busbar, Fuse, connectors, relays, routing, and packaging in CATIA V5/V6
  • Demonstrable experience of system release responsibility from concept to manufacture
  • Working knowledge of project delivery processes
  • Knowledge of bracket design/plastic parts design

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