Process Optimization Lead

3 days ago


Chennai, Tamil Nadu, India Wabtec Full time
Job Description:

Wabtec Corporation is a global leader in providing innovative solutions for freight and transit rail. With a rich history spanning nearly four centuries, the company has developed unparalleled expertise in digital solutions, technological innovation, and world-class manufacturing.

The ideal candidate will have 10+ years of experience in process engineering, with a strong background in tool design, special tools & fixtures, and technology transfer. A graduate degree in Tool and Design specialization is also required.

We are seeking a highly skilled Process Optimization Lead to join our team. The successful candidate will be responsible for driving process engineering KPIs for Customer service SFU (Small Factory Unit), designing special-purpose machines, fixtures, and equipment, and standardizing existing tools and fixture designs.

Main Responsibilities:

  • Execute customer service line (Small Factory Unit) process engineering deliverables
  • Responsible for feeder line plant fixtures, tools, and facility creations to sustain manufacturing feasibility
  • Establish new facility equipment and prove processes
  • Establish processes for new products and create corresponding documents like PDS, ODS, AIS, etc.
  • Implement TOT (Transfer of Technology) projects from SISCO and obtain customer approval
  • Prepare assembly cell layout and plant layout
  • Budgetary control for capital investments for projects and existing products
  • Prepare ROI (Return on Investment) for each capital investment to justify to Top Management
  • Prepare make-or-buy decisions for new projects and existing products
  • Prepare PFMEA (Process Failure Mode and Effects Analysis) and control plans for new products
  • Work seamlessly as a project core team member (CTM) with other CTMs from various functions assigned to the project under the leadership of your project manager
  • Maintain efficient execution to achieve all project milestones, respect contract margin, and meet QCD parameters

Candidate Profile and Required Skills:

  • 10+ years of experience in process engineering
  • Graduate degree in Tool and Design specialization
  • Strong project management skills
  • Working knowledge of assembly process
  • Experience in tool design (machine building, special tools & fixtures)
  • Hand-on experience in technology transfer
  • Knowledge in ERP like MBOM, Work center, and TMC
  • Knowledge in value stream mapping (VSM)
  • Knowledge in line balance
  • MOST techniques
  • Continuous improvement

Estimated Salary: $120,000 - $150,000 per year, depending on location and experience.



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