Machine Shop

Job Description

JOB Title

Position

Machine Shop In charge -

Sr. Engineer / Executive

Location

Kanchipuram

Key Responsibilities

- Supervise and coordinate activities of workers engaged in machine operations, set-up, maintenance,

- Set daily/weekly/monthly objectives and communicate them to employees.
- Oversee quality control to ensure products meet the necessary standards and specifications.
- Adhere to and enforce safety regulations and protocols to avoid accidents and ensure a safe work environment.
- Collaborate with other supervisors and management team to meet company-wide production goals.
- Resolve worker grievances or submit unsettled grievances to higher management for action.
- Estimate, requisition, and inspect materials.

- Collaborate with engineering and production teams to optimize processes.
- Daily monitoring of productivity and Improving Machine utilization, OEE.
- Develop the FTP (Fixture/Tooling/Part Programming) for the NPD and prepare the work instruction, tool list, operation sheets and 'shop floor inspection methodology.
- Resolve technical issues and implement continuous improvement initiatives for the capacity enhancement.

- Analyzing Job Rejection and take corrective action for non-occurrence and work for process improvements.

- Maintain the QMS Documents for central machine Sop.

- First Pass Yield Achievement

- Cost saving initiatives.

- Industry 4.o TPM-Trak application to utilize for the productivity monitoring & down time reduction.

- Shopfloor improvements initiative like, 5S,TPM,Lean, Kaizen, Poka-Yoke, KPI, etc.,

- .CNC programming ( Fanuc/siemens )
- .Machining
- .Equipment maintenance
- .Lean manufacturing
- .Safety protocols
- .In process Quality
- .Leadership
- .Problem-solving
- .Inventory management
- .Cutting Tools selection
- Prove the process at machine independently and make sure the first piece of work without any rejection.

- Excellent blueprint reading skills & through understanding of GD&T.
- Experienced with metrology tools & processes for part inspection. CMM/Contour/2D height/Roughness tester, etc.,
- Experienced G code programming at the machine control (debug).
- Good communication skills, math skills and attention to detail.
- MasterCAM &Solid works /Edgecam/ AutoCAD experience a definite plus.
- Ms office-excel/PowerPoint/ Power-BI/SAP
- Self-Starter / Self-Motivated / Flexible.
- Positive customer-focused attitude.
- Enjoys fast pace and rapidly changing environment.
- Problem solving techniques by using FMEA/8D/PDCA/DMAIC/KAIZEN approach.
- Ability to work independently and stick to deadline.

- More than 5 Yrs. exp. required

Hands on Experience Required

in Complex valve parts machining in CNC machine, 5-Axis,4-axis,machines Turn mill, Mill-Turn ,Trevisan, DMG/Heller, TAKISAWA/MAZAK/DOOSAN and HMC/VMC and two axes in TC, VTL machines.
- More than 5 yrs. In CNC Programming cum Setting with Tools selection (Turning & milling solution)
- Blueprint Reading and GD&T experience required not less than 3years.
- MasterCAM operation and part programme generation & tool designing/cycle time estimation,
- Metrology tools & processes of part inspection preparation more than 5 years
- New Generation Cutting tool with application.
- Familiar in best practice TPM/Lean manufacturing/ Six sigma/VSM/5S
- Knowledge of safety measures pertinent to each job assignment
- Works in an office and machine shop environment.

Key Interfaces

Internal

PED, PLED, QC, PRODUCTION, HR, QA, Stores, R&D

External

Customers/Audits/Forum

Name of the Plant Head

Signature

Date

Krishna Kumar R

APR 2025