Simulation Engineer

Position Methoding Simulation Engineer Experience 5-8 years Industry Foundry Casting Ferrous Reports To Foundry Head Role Overview We are seeking a highly skilled Methoding Simulation Engineer with strong experience in foundry methoding casting simulation and process optimization The candidate will be responsible for designing gating and risering systems preparing casting drawings with allowances and performing casting simulation using advanced software tools to ensure defect-free cost-effective castings Key Responsibilities Develop methoding layouts gating risering for new and existing castings Prepare 2D and 3D casting drawings models by applying contraction machining and draft allowances for use in simulation software Perform solidification and flow simulations using industry-standard software e g MAGMASOFT ProCAST AutoCAST or equivalent Optimize casting design for yield improvement quality enhancement and cost reduction Analyze simulation results to identify potential defects shrinkage porosity inclusions misruns etc and propose corrective actions Work closely with Pattern production and other teams to finalize casting designs and ensure manufacturability Support production trials troubleshoot casting issues and provide technical guidance on corrective actions Maintain simulation database prepare technical documentation and standardize methoding practices Ensure compliance with quality standards customer specifications and foundry best practices Provide technical support in customer discussions design reviews and new product development NPD activities Required Skills Competencies Strong knowledge of foundry processes sand casting Hands-on experience with casting simulation software MAGMASOFT ProCAST AutoCAST or equivalent Proficiency in 2D CAD software AutoCAD or equivalent Ability to apply casting allowances contraction machining draft distortion in drawing preparation Deep understanding of metallurgy solidification principles and defect mechanisms Proficiency in 3D CAD tools SolidWorks CATIA Pro e or equivalent Ability to interpret customer drawings QAP and technical specifications Good communication and cross-functional collaboration skills Experience Qualifications B E B Tech in Metallurgical Mechanical Production or Foundry Engineering 5-8 years of experience in reputed foundries with proven track record in methoding and casting simulation Exposure to development of critical complex castings for energy or heavy engineering sectors preferred Experience in defect analysis and root cause problem-solving Job Types Full-time Permanent Pay 70 000 00 - 100 000 00 per month Benefits Cell phone reimbursement Health insurance Paid sick time Paid time off Experience Casting Simulation 5 years Preferred Location Baidyabati West Bengal Preferred Work Location In person