Process Planning Engineer

About TVS TVS Motor Company is a reputed two and three-wheeler manufacturer globally championing progress through Sustainable Mobility with four state-of-the-art manufacturing facilities in Hosur Mysuru and Nalagarh in India and Karawang in Indonesia Rooted in our 100-year legacy of Trust Value and Passion for Customers and Exactness we take pride in making internationally aspirational products of the highest quality through innovative and sustainable processes We are the only two-wheeler company to have received the prestigious Deming Prize Our products lead in their respective categories in the J D Power IQS and APEAL surveys We have been ranked No 1 Company in the J D Power Customer Service Satisfaction Survey for consecutive four years Our group company Norton Motorcycles based in the United Kingdom is one of the most emotive motorcycle brands in the world Our subsidiaries in the personal e-mobility space Swiss E-Mobility Group SEMG and EGO Movement have a leading position in the e-bike market in Switzerland TVS Motor Company endeavours to deliver the most superior customer experience across 80 countries in which we operate For more information please visit www tvsmotor com Job Title Role Simulation Engineer Location Hosur Plant Tamil Nadu Education Qualification GE PGE Job Summary We are seeking a Plant Simulation Engineer to develop implement and optimize digital models of manufacturing and logistics systems This role involves using simulation tools to analyze workflows identify bottlenecks and propose data-driven solutions to improve production efficiency capacity planning and resource utilization The ideal candidate will work closely with production process engineering logistics and planning teams to support continuous improvement and digital transformation initiatives Key Responsibilities Simulation Modeling Build and validate discrete event simulation models of plant operations including production lines material flow logistics and warehouse operations using tools such as Siemens Tecnomatix Plant Simulation FlexSim AnyLogic or equivalent System Analysis Analyze plant layouts process flows and resource usage to identify inefficiencies bottlenecks and optimization opportunities Data Integration Gather interpret and incorporate real-world production and operational data into simulation models for accurate analysis and decision-making Scenario Planning Simulate what-if scenarios to evaluate the impact of layout changes process modifications and production planning strategies Optimization Recommend changes to improve throughput reduce cycle time optimize material flow and enhance productivity Collaboration Work cross-functionally with manufacturing logistics planning and IT teams to implement simulation-driven improvements Visualization Reporting Create dashboards visualizations and presentations to clearly communicate simulation findings and recommendations to stakeholders Continuous Improvement Support lean manufacturing and continuous improvement initiatives using simulation as a decision-support tool Project Support Participate in new product introductions line balancing capacity planning and plant layout design projects Required Qualifications Education Bachelor s degree in industrial engineering Mechanical Engineering Manufacturing Engineering or a related field Experience Minimum 3-6 years of experience in plant or manufacturing simulation operations analysis or industrial engineering roles Technical Skills Hands-on experience with simulation software e g Siemens Tecnomatix Plant Simulation AnyLogic FlexSim Witness Strong understanding of manufacturing systems logistics and production planning Experience with lean manufacturing Six Sigma or process optimization methodologies Proficiency in data analysis and interpretation ideally with tools like Excel Python or SQL Problem-Solving Strong analytical and problem-solving skills with the ability to draw conclusions from complex systems and data Communication Skills Excellent written and verbal communication skills for presenting technical findings to both technical and non-technical stakeholders Attention to Detail Ability to work with precision and validate complex models for real-world implementation Job Snapshot Updated Date 31-10-2025 Job ID JOB ID 03860 Department Office of Chairman Emeritus Location Hosur Plant Tamil Nadu India Experience 3 - 6 Years Employee Type White Collar Employee Sub Type White Collar - Regular