Semiconductor Plant Design

Job Description

Job description

Position Summary:

We are seeking a highly skilledSemiconductor Plant Design & Execution Expertto lead the design, planning, and optimization of semiconductor manufacturing facilities. This role will require in-depth knowledge of semiconductor production processes, facility design, equipment installation, and supply chain management to ensure efficient operations and the successful launch of new manufacturing lines. You will work closely with cross-functional teams, including engineers, architects, and project managers, to deliver state-of-the-art semiconductor production facilities that meet both technical specifications and budgetary requirements.

Key Responsibilities:

- Semiconductor Plant Design:
- Lead the design and layout of semiconductor manufacturing facilities, ensuring that the plant meets operational requirements and complies with industry standards (e.g., ISO, GMP).
- Develop detailed floor plans, electrical, mechanical, and utility systems designs, and ensure proper integration of critical facilities like clean rooms, process areas, and support systems.
- Plan and design efficient material flow and logistics within the plant to ensure high throughput, minimal downtime, and optimal space utilization.
- Process & Equipment Planning:
- Collaborate with semiconductor engineers to understand process needs and design layouts that align with manufacturing workflows, such as wafer fabrication, assembly, testing, and packaging.
- Specify, select, and plan for the installation of semiconductor manufacturing equipment, including photolithography, etching, deposition, and testing tools.
- Manage and coordinate equipment specifications, procurement, installation, and commissioning activities.
- Project Management & Execution:
- Develop comprehensive project timelines and budgets for the construction and expansion of semiconductor manufacturing plants.
- Lead the planning and execution of facility construction, ensuring projects are completed on time and within budget.
- Work with external contractors, vendors, and suppliers to manage construction, installation, and commissioning phases.
- Coordinate and track the progress of plant development, addressing any technical, operational, or supply chain challenges that arise.
- Environmental, Health, & Safety (EHS):
- Ensure that the design and construction of the semiconductor facility adhere to all health, safety, and environmental regulations.
- Incorporate clean room design standards and manage air handling, filtration, humidity control, and other critical environmental controls to maintain semiconductor manufacturing conditions.
- Implement energy-efficient design solutions to minimize plant environmental impact.
- Optimization & Maintenance:
- Develop strategies for ongoing optimization and maintenance of the semiconductor plant to maximize efficiency, yield, and product quality.
- Implement systems to monitor and assess equipment performance, uptime, and productivity.
- Lead continuous improvement initiatives, ensuring that production targets and operational costs are met or exceeded.
- Collaboration & Stakeholder Management:
- Work closely with R&D, operations, quality control, and other teams to ensure that facility design supports both production and research activities.
- Provide regular updates and reports to senior management and other stakeholders regarding project status, risks, and performance.
- Provide technical leadership and mentorship to junior engineers and project teams involved in the plant design and planning process.

Qualifications:

- Education:
- Bachelors degree in Electrical Engineering, Mechanical Engineering, Chemical Engineering, Industrial Engineering, or a related field (Masters preferred).
- Experience:
- 15+ years of experience in semiconductor manufacturing plant design, planning, or operations.
- Proven experience in the design and construction of semiconductor fabrication or assembly plants, clean rooms, or similar high-tech manufacturing environments.
- Strong understanding of semiconductor production processes (e.g., wafer fabrication, photolithography, etching, deposition, packaging).
- Hands-on experience in managing large-scale, capital-intensive projects from concept through execution.
- Technical Skills:
- In-depth knowledge of semiconductor fabrication processes, clean room environments, and HVAC systems.
- Experience with layout design tools, CAD software, and facility design programs.
- Strong understanding of environmental controls, power systems, water management, and other critical infrastructure requirements for semiconductor manufacturing.
- Familiarity with semiconductor plant certification standards and regulations (e.g., ISO 14644 for clean rooms, EHS standards).
- Project Management:
- Expertise in project management methodologies and tools (e.g., MS Project, Primavera).
- Strong track record of managing large-scale construction and equipment installation projects.
- Soft Skills:
- Strong leadership, communication, and interpersonal skills.
- Ability to work in a fast-paced environment and manage multiple projects simultaneously.
- Critical thinking and problem-solving abilities, especially in high-pressure situations.
- Excellent organizational skills with attention to detail.

Preferred Skills:

- Experience with semiconductor wafer fab expansions or greenfield facility setups.
- Expertise in automation systems for semiconductor plants.
- Knowledge of energy-efficient and sustainable facility design practices.
- Familiarity with advanced semiconductor technologies like 3D ICs, MEMS, or photonics.

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