Process Engineer Design

At Bayer we re visionaries driven to solve the world s toughest challenges and striving for a world where Health for all Hunger for none is no longer a dream but a real possibility We re doing it with energy curiosity and sheer dedication always learning from unique perspectives of those around us expanding our thinking growing our capabilities and redefining impossible There are so many reasons to join us If you re hungry to build a varied and meaningful career in a community of brilliant and diverse minds to make a real difference there s only one choice Process Engineer Design Technology DevJOB PURPOSE We are looking for a highly skilled and motivated Process Engineer to join our Global Crop Protection Innovation CPI Vapi team In this pivotal role candidate will guide the design optimization and scale-up of chemical processes with a strong focus on flexibility safety and sustainability You ll work in a cross-functional team of R D operations and project to develop innovative solutions for complex process engineering challenges The successful applicant will join an international and cross-divisional project team This role demands deep technical knowledge in process engineering combined with strong leadership and project execution capabilities You will be responsible for setting engineering direction for flexible modular and campaign-based manufacturing systems to enable rapid product changes and scalable production in both batch and continuous processes in in-house manufacturing plants or at toller s manufacturing facilities Leveraging your expertise in Chemical Engineering you will ensure that the safe scalable economical and sustainable process The job holders ensure all the experimental work is done following the highest safety standards and document the generated data in the standard format ROLE AND RESPONSIBILITIES Guide the design and development of chemical processes for new and existing products in a multipurpose plant environment Conduct equipment sizing and selection for various units including reactors heat exchangers distillation columns pumps compressors and separators Perform line sizing pressure drop calculations and utility load estimation to ensure optimal system performance Apply HAZOP LOPA and SIL studies actively participate in Process Safety Management PSM activities to enhance safety protocols Conduct feasibility studies process optimization and debottlenecking of existing operations including external manufacturing sites Oversee technology transfer from R D to pilot plant ensuring comprehensive data capturing during scale-up trials Troubleshoot process issues and propose data-driven solutions to enhance operational efficiency Ensure timely and compliant technology transfer and scale-up from laboratory pilot to commercial production Utilize simulation tools such as Aspen Plus and Mix-IT explore new technologies including flow reactors Continuous Stirred Tank Reactors CSTR and Plug Flow Reactors PFR Seamless technology transfer from R D to pilot plant and commercial plant Prior involvement in tech transfer from R D to plant and commissioning in Multi-purpose Plant Commercial plant Exceptional stakeholder management cross-functional leadership and communication skills Knowledge of automation integration DCS SCADA Batch Control Systems and their interface with process design KEY WORKING RELATIONS Internal - Global Crop Protection Innovation Team Projects Engg Team Vapi Process Technology Leverkusen Pilot Plant Team Global AIM Production Network Teams External - Collaborate with University professors and contract research organizations to develop the process using the best technologies available Coordinate with vendors and Engineers for instrument Purchase installation and maintenance activities Tolling partners External Statutory auditors WHO YOU ARE B Tech M Tech Ph D in Chemical Engineering from a reputed Indian Indian or international institute with more than 10 years of industrial experience Experience in process scale-up and technology transfer from laboratory to pilot and or manufacturing scale and must have strong problem-solving and troubleshooting abilities Lead the design and development of chemical processes for new and existing products in a multipurpose plant environment Experience building and applying first-principal models e g reaction kinetics mass transfer distillations crystallization filtration drying with proficiency across several modelling platforms Interpretation of Process safety data including RC1eDSC ARC ARSST TSU Powder safety PAT for process understanding and process control is desirable High assertiveness enjoy working in a team and the ability to guide and develop employees Demonstrated ability to work within a dynamic and interdisciplinary environment to achieve results Excellent written and verbal communication skills ability to multitask effectively plan and follow through on complex projects in a multi-disciplinary international team Ability to effectively challenge the status quo and underlying assumptions to discover innovations and the ability to turn ideas into results Experience in fine chemicals specialty chemicals Advance agro intermediate manufacturing Experience in greenfield brownfield projects and plant commissioning Ever feel burnt out by bureaucracy Us too That s why we re changing the way we work- for higher productivity faster innovation and better results We call it Dynamic Shared Ownership DSO Learn more about what DSO will mean for you in your new role here https www bayer com en strategy strategyBayer does not charge any fees whatsoever for recruitment process Please do not entertain such demand for payment by any individuals entities in connection with recruitment with any Bayer Group entity ies worldwide under any pretext Please don t rely upon any unsolicited email from email addresses not ending with domain name bayer com or job advertisements referring you to an email address that does not end with bayer com YOUR APPLICATIONBayer is an equal opportunity employer that strongly values fairness and respect at work We welcome applications from all individuals regardless of race religion gender age physical characteristics disability sexual orientation etc We are committed to treating all applicants fairly and avoiding discrimination Location India Gujarat Vapi Division Crop Science Reference Code 845042 Contact Us 022-25311234