Agm - Dyeing

4 days ago


Perundurai TN IN Deiveegam Dyers Full time

1 Production Process Management Oversee and manage day-to-day dyeing operations of continuous dyeing range CDR double decker and E-control machines Plan allocate and monitor production schedules based on order requirements and machine capacities Optimize recipes and process parameters for different fabric types cotton viscose blends Ensure minimal shade variation reprocess and right-first-time RFT dyeing targets Coordinate with planning marketing and QC teams for execution and feedback 2 Quality Assurance Implement in-process quality control IPQC measures Ensure compliance with customer specifications SOPs and quality plans Collaborate with QA QC for shade approval fastness testing and defect root-cause analysis Maintain documentation related to fabric shade continuity GSM shrinkage and process history 3 Cost Chemical and Utility Optimization Monitor and control usage of dyes auxiliaries steam water and power Implement cost-saving initiatives zero re-dye reuse of wash liquor heat recovery Work closely with chemical store utility and ETP teams to ensure efficient material and resource management 4 Team Leadership Skill Development Supervise dyeing managers supervisors and operators across all shifts Conduct training on machine operation recipe management and troubleshooting Develop team performance metrics KPI KRA and implement operator grading system 5 Compliance Documentation IMS Ensure compliance with IMS documentation as per ISO 9001 ISO 14001 ISO 45001 Conduct and participate in audits internal external buyer statutory Maintain SOPs risk assessments emergency plans environmental aspect-impact registers and HIRA for dyeing operations Track and report NCs CAPAs and continual improvement projects 6 Safety Health Environment Ensure compliance with safety norms PPE usage machine interlocks and emergency response plans Coordinate with EHS and HR teams for fire drills chemical spill drills and health checkups Promote green initiatives such as chemical-free pre-treatments sustainable dyes and ETP coordination 7 SAP and MIS Reporting Approve and monitor production and chemical issue entries in SAP Generate daily weekly monthly production efficiency and downtime reports Monitor and analyze key metrics like reprocess productivity m hr energy fabric ratios Key Skills Competencies In-depth knowledge of continuous dyeing machines Thermosol Pad-Steam Pad-Dry Expertise in reactive disperse and vat dyeing systems Data-driven approach for productivity improvement and problem-solving 6 Kaizen Excellent leadership communication and cross-functional coordination skills Strong understanding of IMS documentation and compliance systems Educational Qualification B Tech M Tech in Textile Technology or Chemical Engineering Certification in ISO IMS QMS EHS preferred Experience Minimum 15 years of experience in fabric dyeing continuous and batch with at least 5 years in a senior managerial role Experience in export-oriented processing units with SAP system is essential Hands-on experience with CDR Double Decker E-Control Machines Key Performance Indicators KPIs Right First Time RFT Productivity m day machine Dye Chemical Steam Cost per kg Re-dye and rejection rate IMS Non-Conformance closures Team skill matrix and training hours Environmental compliance water reuse chemical usage reduction Job Types Full-time Permanent Pay 85 000 00 - 100 000 00 per month Benefits Cell phone reimbursement Health insurance Leave encashment Work Location In person Application Deadline 31 07 2025 Expected Start Date 29 07 2025