Maintenance Manager

Job Title Mechanical Maintenance Manager Department Plant Maintenance Location Rajahmundry Reporting To GM Engineering Company Profile Assago is a family of companies that focuses on sustainability and innovation as its driving values We build and support companies that are meant to act as a catalyst for growth and wealth creation with sustainability as one of the key metrics We believe our work is an expression of ourselves and we hope to develop safe spaces to promote such expression Promoting positive work culture and employee development is an important part of our value system We are committed towards equity inclusion and accessibility 1 Job Purpose To ensure reliable safe and cost-effective operation of all mechanical systems equipment and utilities in the grain-based ethanol plant by implementing robust preventive predictive and breakdown maintenance programs 2 Key Responsibilities A Maintenance Management Plan schedule and supervise preventive predictive and corrective maintenance activities for all mechanical equipment including process utility and storage systems Ensure smooth operation of key plant sections Milling Liquefaction Fermentation Distillation Dehydration Evaporation Dryer DDGS Boiler Turbine and Cooling Tower Minimize equipment downtime and ensure timely restoration during breakdowns Prepare and execute annual maintenance budgets and ensure cost control B Equipment Asset Management Maintain detailed asset register and equipment history cards Oversee installation commissioning and calibration of new mechanical equipment Monitor condition of rotating and static equipment pumps blowers agitators heat exchangers vessels piping valves etc Ensure critical spares availability and inventory control in coordination with the Purchase Department C Preventive Predictive Maintenance Develop and implement preventive maintenance schedules PMs and condition monitoring programs vibration temperature lubrication analysis Utilize maintenance management systems CMMS for tracking and analysis of equipment performance and downtime Analyze recurring failures and lead root cause analysis RCA and corrective action implementation D Safety Compliance Ensure maintenance activities comply with statutory and safety norms Factory Act OHS ISO 45001 Conduct regular toolbox talks risk assessments and safety audits for maintenance teams and contractors Ensure all rotating and pressure equipment are inspected and certified as per norms E Team Development Coordination Lead train and motivate a team of engineers supervisors and technicians Foster close coordination with process electrical instrumentation and project teams Maintain clear communication with operations for maintenance planning and shutdowns F Continuous Improvement Implement cost-saving and reliability-improvement initiatives Participate in energy efficiency and plant reliability programs Drive digital transformation initiatives in maintenance IoT sensors predictive analytics etc 3 Key Performance Indicators KPIs Equipment availability and reliability Mean Time Between Failures MTBF Mean Time To Repair MTTR Preventive maintenance compliance Maintenance cost vs budget Breakdown frequency reduction Safety compliance and zero accident rate 4 Qualification Experience Qualification B E B Tech in Mechanical Engineering Diploma with strong experience may be considered Experience 10-15 years in maintenance of grain-based ethanol distillery chemical process plant Minimum 5 years in a managerial supervisory capacity Preferred Exposure Rotary static equipment maintenance Utilities boilers chillers cooling towers compressors etc Shutdown turnaround management CMMS SAP-PM module usage 5 Skills Competencies Strong technical and troubleshooting skills Leadership and team management Planning scheduling and prioritization ability Knowledge of mechanical codes safety standards Vendor and contractor management Good communication and reporting skills 6 Employment Type Full-time Permanent How to Apply Please email your CV at hr rjyunit assagogroup com Job Type Full-time Pay Up to 100 000 00 per month Work Location In person