Quality Assurance Manager

1 week ago

Delhi, India Greencell Mobility Full time

Job Description The Quality Engineer will be responsible for overseeing and improving the quality processes across Standard Room, Gauge Room, and In-Process Quality functions. The role demands strong application of quality tools and methodologies such as 7 QC Tools, 8D, PPAP, FMEA, and IATF 16949 standards to ensure quality excellence. This includes managing calibration, resolving line issues, ensuring adherence to QMS standards, and supporting new product development and proto vehicle projects. Role & responsibilities Quality Control & Assurance - Implement and maintain 7 QC Tools and 8D methodology for problem solving. - Handle quality issues occurring during the shift; prepare and submit CAPA and action plans. - Conduct rejection analysis and implement corrective actions to minimize rework. - Perform L-process, final, first-off, and layout inspections. - Attend line quality issues and support immediate resolution. Training & Development - Educate shop floor teams on QMS standards, quality tools, and best practices. - Conduct skill enhancement training for new and existing operators. Documentation & Audits - Prepare IATF 16949:2016 documentation and ensure compliance. - Support PPAP, FMEA, SPC, Product, Process & System audits. - Maintain and update Calibration Reports (internal and external) and gauge room documentation. Gauge Room & Calibration Management - Oversee in-house calibration activities for instruments and gauges. - Ensure timely calibration and maintenance of line gauges/instruments. - Manage procurement and drawing study for new gauges and quality instruments. Process Improvements & Cost Control - Drive continuous improvement using Kaizen (target: 2 Kaizens/month). - Reduce internal PPM and DPV through structured quality initiatives. - Contribute to cost reduction through quality improvements and efficiency optimization. Project Involvement - Support proto development of electric buses (e.g., NMMT-12M/9M, AJL-9M, NTPC-12M, DIMS-12M CNG). - Ensure ORC closure for new proto vehicles. Standardization & MIS - Design SOPs and Work Instructions for processes and operations. - Ensure effective 5S implementation in all assigned areas. Technical Skills: - Expertise in quality tools and methodologies (e.g., 7 QC Tools, SPC, MSA, FMEA, PPAP, APQP, 8D). - Strong understanding of EV components, systems, and maintenance requirements. - Proficiency in data analysis and statistical software for quality control. Leadership & Soft Skills: - Exceptional leadership, team management, and mentoring abilities. - Strong analytical, problem-solving, and decision-making skills. - Excellent verbal and written communication and presentation skills, capable of influencing stakeholders at all levels. - Ability to manage multiple priorities and complex projects in a dynamic environment. - Strong commitment to safety, compliance, and quality excellence.

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