Senior Engineer

6 hours ago

Pollachi TN IN G-Plast Pvt. Ltd. Full time

Roles Responsibility High Pressure Die Casting HPDC Foundry Operate and maintain HPDC machines Buhler Toshiba Zitai or equivalent Support process improvements kaizen and cycle-time reduction initiatives Execute preventive maintenance and breakdown troubleshooting Optimize casting parameters to minimize defects like porosity cold shuts and shrinkage Coordinate with stores and spares management CNC Maintenance Carry out preventive predictive and corrective maintenance for VMC HMC and turning centers Troubleshoot mechanical hydraulic electrical and CNC control systems Fanuc Siemens Mitsubishi Manage spindles ball screws lubrication and coolant systems to ensure machine reliability Assist in new CNC installation commissioning and line integration Monitor MTBF MTTR and maintain equipment health records Robotics Fanuc Yaskawa Perform routine maintenance backup restoration of robot programs and safety checks Troubleshoot and rectify robot errors servo alarms encoder issues and path deviations Optimize robot motion paths and cycle time for die casting spraying extraction and handling Support end-of-arm tooling EOAT maintenance and sensor calibration Coordinate with vendors for upgrades retrofits and training Maintain robot safety compliance interlocks guarding and emergency stop systems Aluminum Melting Holding Furnaces Oversee operation and maintenance of melting and holding furnaces electric gas-fired Monitor burners refractory lining pumps and temperature control systems Ensure proper functioning of charging systems crucibles and ladles Troubleshoot thermal electrical and mechanical issues in furnaces Implement preventive maintenance schedules for furnaces ladles and metal transfer systems Ensure energy efficiency temperature accuracy and compliance with safety environmental norms Documentation Compliance Maintain records of breakdowns preventive maintenance schedules and spares usage Prepare root cause analysis reports and implement corrective actions Ensure compliance with IATF 16949 ISO 14001 OHSAS ISO 45001 standards Drive 5S TPM and safety culture across the shop floor Execute preventive maintenance and breakdown troubleshooting Optimize casting parameters to minimize defects like porosity cold shuts and shrinkage Coordinate with stores and spares management Support process improvements kaizen and cycle-time reduction initiatives Required Skills and Qualification HPDC process expertise defect analysis die performance shot control CNC maintenance troubleshooting Fanuc Siemens Mitsubishi Robot programming maintenance Fanuc iPendant Yaskawa DX100 200 MotoSim preferred Strong analytical diagnostic and problem-solving abilities Exposure to lean manufacturing TPM and predictive maintenance techniques Good communication team leadership and vendor coordination skills Proven experience in High-Pressure Die Casting operations with at least 5 to 8 Years of hands-on experience in a manufacturing environment Strong leadership skills with the ability to effectively manage and inspire a diverse team of employees Education in Diploma and Degree in Mechanical Electrical engineering or manufacturing Strong mechanical and manufacturing experience Job Types Full-time Permanent Pay 30 000 00 - 40 000 00 per month Benefits Health insurance Provident Fund Education Diploma Preferred Experience 5 total work 1 year Required Work Location In person

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