Production Manager

1 day ago


Patan Gujarat, India Mangalam Placement Private Limited Full time

Job Description

Role : Production Manager -Enamelling Department

Qualification : B.E. , B. Tech

Location : Narsanda-Nadiad-Gujarat

Experience : 12 to 15 years

Job Description :

Production &Operations

Plan, organize, and oversee enamelling operations for wires, strips, and CTC to meet

production schedules.

Monitor line performance, output, and machine utilization (OEE).

Ensure optimum use of raw materials (copper/aluminium, varnishes, dies, lubricants).

Control wastage, rejections, and energy consumption.

Coordinate with Planning & Dispatch to achieve on-time delivery.

Quality & Process Control

Ensure products comply with IEC, IS, NEMA, ASTM, and customer-specific

standards.

Monitor film build, adhesion, flexibility, dielectric properties, thermal class, and other

critical parameters.

Collaborate with QA/QC to resolve in-process and customer quality issues.

Implement corrective and preventive actions to eliminate defects and complaints.

CTC &Strip Enamelling Focus

Oversee enamelling process for strips and continuously transposed conductors,

ensuring consistency in insulation quality.

Optimize enamelling for large cross-section conductors used in transformers and

electrical machines.

Ensure uniform enamel coating thickness and insulation properties for heavy-duty

applications.

Technology & Process Improvement

Drive continuous improvements in enamelling technology, productivity, and cost

reduction.

Support for new enamel types, higher temperature grades, dual coatings, and

customized products.

Evaluate and implement best practices in enamelling for high-performance wires and

CTC.

Team Management

Lead and motivate supervisors, operators, and technical staff.

Allocate manpower effectively across different enamelling lines.

Conduct training programs on process control, quality, and safety.

Maintenance & Coordination

Coordinate with Maintenance to minimize breakdowns and downtime of enamelling

lines.

Plan preventive maintenance and ensure machine health.

Liaise with Purchase/Stores for timely availability of consumables and raw materials.

Safety &Compliance

Ensure compliance with EHS standards, particularly in handling varnishes, solvents,

and chemicals.

Enforce safe operating practices to achieve zero accidents.

Adhere to statutory and environmental regulations.

Reporting & Documentation

Prepare daily, weekly, and monthly reports on production, rejections, efficiency, and

downtime.

Support internal, customer, and certification audits (ISO, IATF, UL, RoHS, etc.).

Maintain process records and traceability documentation.


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