Production Manager
3 weeks ago
Job Description
Role : Production Manager -Enamelling Department
Qualification : B.E. , B. Tech
Location : Narsanda-Nadiad-Gujarat
Experience : 12 to 15 years
Job Description :
Production &Operations
Plan, organize, and oversee enamelling operations for wires, strips, and CTC to meet
production schedules.
Monitor line performance, output, and machine utilization (OEE).
Ensure optimum use of raw materials (copper/aluminium, varnishes, dies, lubricants).
Control wastage, rejections, and energy consumption.
Coordinate with Planning & Dispatch to achieve on-time delivery.
Quality & Process Control
Ensure products comply with IEC, IS, NEMA, ASTM, and customer-specific
standards.
Monitor film build, adhesion, flexibility, dielectric properties, thermal class, and other
critical parameters.
Collaborate with QA/QC to resolve in-process and customer quality issues.
Implement corrective and preventive actions to eliminate defects and complaints.
CTC &Strip Enamelling Focus
Oversee enamelling process for strips and continuously transposed conductors,
ensuring consistency in insulation quality.
Optimize enamelling for large cross-section conductors used in transformers and
electrical machines.
Ensure uniform enamel coating thickness and insulation properties for heavy-duty
applications.
Technology & Process Improvement
Drive continuous improvements in enamelling technology, productivity, and cost
reduction.
Support for new enamel types, higher temperature grades, dual coatings, and
customized products.
Evaluate and implement best practices in enamelling for high-performance wires and
CTC.
Team Management
Lead and motivate supervisors, operators, and technical staff.
Allocate manpower effectively across different enamelling lines.
Conduct training programs on process control, quality, and safety.
Maintenance & Coordination
Coordinate with Maintenance to minimize breakdowns and downtime of enamelling
lines.
Plan preventive maintenance and ensure machine health.
Liaise with Purchase/Stores for timely availability of consumables and raw materials.
Safety &Compliance
Ensure compliance with EHS standards, particularly in handling varnishes, solvents,
and chemicals.
Enforce safe operating practices to achieve zero accidents.
Adhere to statutory and environmental regulations.
Reporting & Documentation
Prepare daily, weekly, and monthly reports on production, rejections, efficiency, and
downtime.
Support internal, customer, and certification audits (ISO, IATF, UL, RoHS, etc.).
Maintain process records and traceability documentation.
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