Director Process

11 hours ago

Ranchi, India Intrinsic Foundries Full time

Company Description Intrinsic Foundries is revolutionizing the way we view carbon emissions by converting them into high-value biochemicals using microalgae & yeast. OVERVIEW The Director of Process & Chemical Engineering will lead the development and scale-up of scalable bioprocessing systems, serving as the technical bridge between laboratory R&D, photobioreactor (PBR) operations, pilot facilities, and commercial deployment sites. KEY RESPONSIBILITIES - Develop and optimize scalable process systems from lab to commercial scale - Lead process design, mass and energy balances, and process flow diagrams (PFDs) for carbon capture and algae-based bioprocessing - Collaborate closely with PBR engineering teams to optimize cultivation parameters and reactor performance - Work with laboratory teams to translate bench-scale findings into scalable process designs - Coordinate with pilot plant teams to validate process parameters and scale-up strategies - Interface with on-site deployment teams to ensure smooth technology transfer and implementation - Establish process control strategies, critical process parameters (CPPs), and process analytical technology (PAT) frameworks - Drive continuous improvement initiatives across all operational scales - Develop technical documentation including batch records, SOPs, and process validation protocols - Lead cross-functional technical reviews and troubleshooting initiatives REQUIRED QUALIFICATIONS - Advanced degree (MS/PhD) in Chemical Engineering, Biochemical Engineering, or related field - 10+ years of experience in bioprocess engineering with demonstrated scale-up expertise - Proven track record developing systems from lab scale (1-10L) through pilot (100-1000L) to commercial scale (>10,000L) - Strong understanding of photobioreactor systems, algae cultivation, or microbial fermentation - Experience with process simulation software (Aspen Plus, SuperPro Designer, or similar) - Deep knowledge of unit operations, process integration, and downstream processing - Excellent cross-functional collaboration and communication skills PREFERRED QUALIFICATIONS - Experience with carbon capture and utilization (CCU) technologies - Background in precision fermentation or algae-based bioprocessing - Knowledge of regulatory requirements (FDA, EPA, Biodiversity Authority) for bioprocessing facilities - Experience commissioning and starting up bioprocessing facilities

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