Sr Manager

Job Description Group Company ACG Cellulose Pvt Ltd, Dahej, Bharuch, Gujarat Primary Responsibilities - Monitoring and verifying all daily production activities (RM Storage, Stock update, entire Process parameters, Viscosity reduction, maintaining safety norms, Intermediate and finished product and by product status.) - Implement Quality corrections (Recipe correction, moisture correction, process parameters) to minimize rejections & achieve the target Production in targeted time. - Ensures that all process parameters are in place for Reaction (Checking process parameters, temperature and pressure control), Viscosity control, recovery system, Incineration system, By product generation) - Checks and ensures that the Process, Viscosity, Recovery, Incineration norms are maintained whenever there is variation in above parameters - Continuous monitoring for process parameters and take corrective actions in cases of deviation. - Daily Production Report generation and communication for performance (productivity etc.) to support HOD/In charge for decision making. - 100% SAP entries of Entire Process and Downtime for that shift - Maintain record of Raw Material consumptions, Intermediate products, finished products, Recovery and waste generation. - Co- Ordination with production team in case of Parameter deviation, break down, Machine downtime due to process parameters, safety parameters cGMP and regulatory aspects. - Control excess and short production in order to control inventory & improve DAFOE/OTDIF. Calculate and communicate the production status, recovery status, waste status running batch planning for next batch. - Ensure all the necessary Material for the shift is available. - Communication of quality status to entire team to maintain consistent quality and safety. - Execute Recipe change for production, viscosity reduction, by product recovery, waste generation and safety. - Conduct daily plant opening meeting with team for production planning. - Ensure adherence of all daily/ weekly/fort nightly and monthly schedules, activities, and change schedules, production schedules to minimize breakdown & to improve quality - Ensure Trainings of SOP, Safety, cGMP and ensure effectiveness of it. - Ensure all status display boards are updated and maintained, HCM in process status labelling - Ensure adherence to change controls, deviations, incident reporting etc. - Investigation of customer complaint, root cause analysis, initiate and implementation of CAPA. - Appreciation of team members in case of any achievements, surpassing of targets, setting of new benchmarks (People Development) Safety, Health & Environment (SHE) - Implement and enforce stringent safety protocols for hazardous chemical handling and storage. - Promote a Zero Incident safety culture and lead root cause investigations for any incidents/near misses. - Ensure continued compliance with environmental and safety laws and regulations - Any other additional responsibility could be assigned to the role holder from time to time as a standalone project or regular work. The same would be suitably represented in the Primary responsibilities and agreed between the incumbent, reporting officer and HR. Key Result Areas - Zero LTI (Lost Time Injury) incidents. - Compliance audit scores (internal and external). - Production output vs. plan. - Plant availability and downtime metrics. - Planning and scheduling of all activities on shop floor. - CAPA Implementation, Trainings, RCA, Change controls, Incidence reporting, etc. - Maintain Harmony on shop floor, cGMP, Audit facing, People development. - Achieve targets of DAFOE, OTDIF. - Control Reaction Runaway, Viscosity correction, efficient solvent recovery, waste generation - hence control Inventory. - Maintain 5's, cGMP, Safety and cleanliness. - Report preparation and reporting, SAP entries for production and downtime. Key Interfaces Internal Interfaces External Interfaces - Department Heads / Production in charge / Top mgt. - Plant associates / Contract employees - HR (Trainings, capability development) - Customers / Vendors / Visitors / Auditors. - PFD team members - Capsule Team members - ESD, Offline team members Competencies