Senior Quality Assurance Manager

3 weeks ago

Indore, Madhya Pradesh, India SV Management Consultants Full time
- Lead and manage the Quality Assurance and Quality Control (QA/QC) functions across all manufacturing stages – raw material inspection, in-process quality, and final product inspection.
- Ensure consistent quality in machined components derived from castings and forgings through process monitoring and control.
- Develop and maintain ISO 9001 / IATF 16949 / ISO 14001 quality management systems and ensure compliance.
- Manage and improve incoming, in-process, and final inspection processes for machined, cast, and forged components.
- Lead root cause analysis and implement corrective and preventive actions (CAPA) for internal and customer quality issues (8D, 5Why, Fishbone).
- Drive supplier quality assurance for casting and forging vendors – including audits, qualification, and performance monitoring.
- Plan, manage, and execute internal audits, customer audits, and third-party certification audits.
- Own and lead the APQP, PPAP, FMEA, MSA, SPC processes for new and existing products.
- Hands-on experience with quality tools like 5S, Lean, Six Sigma (Green/Black Belt preferred).
- Implement quality KPIs (First Pass Yield, Rejection PPM, Customer Complaints) and drive continuous improvement initiatives.
- Collaborate with engineering, production, and supply chain teams to enhance product and process quality.
- Manage internal audits and support external audits by customers and certification bodies.
- Build, mentor, and lead a team of quality engineers and inspectors.

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