Senior Manager-production

Purpose of the Role To ensure availability of machinery spares Service engineer support repair of items from outside source Consumption and inventory control Techno-commercial negotiation Co-ordination Development of alternate sources Import substitution for cost saving And also Consumption and inventory control Analysis of break downs for improvements ac Job Responsibility 1 Purchase Planning of Repairs and Maintenance Working in all 3 shift and non-working days on shop floor includes six meter level fully automated robotics shop Responsible for daily breakdown reduction equipment up time quality correction physical involvements with team to maintain equipment availability responsible for all robotics Grippers Fixtures BIW dimension in word material etc Planning execution of TBM CBM activities for BIW fixtures jigs and lifting tackles Resolution of quality concerns breakdown by QC story approach Responsible for BIW fixture design modification Designing Implementation HEP for chronic concerns New product design manufacturing review Handled new product proto build activity New Fixture tryout commissioning for BIW shops Cost champion for BIW shop JH pillar champion for BIW shop Responsible for 1D 3D PIST of BIW Handling production activities under body sub-assembly area Preparation of report generation daily for fixture maintenance department and assign activity Detail analysis of CMM and inline robot report and action plan implementation Planning and executions of PM CBM TBM maintenance activity daily Sunday and all non-working days Responsible for improving Uptime on weld shop Handling Equipment Breakdowns on Lines Analysis of Breakdowns and finding Root Cause Planning Actions and implementing the same to avoid recurrence prevention Planning Preventive and Predictive maintenance schedule and adherence of the same Manpower planning and Utilisation for Breakdown and Preventive Maintenance Resolve equipment related Quality issues on line Implementing TPM activities on line Responsible for 5 S QCC activities Kaizens Dupont Standards Spares Planning for Reliable Maintenance Generating ideas for Power reduction and Implementation Shift scheduling and safety planning of team of 25 team members 2 Statutory requirement Licence Ensure procurement of material as per safety norms Fulfilment of Statutory requirement of weights and measure 3 Audits Review the status of various documents records of calibration statutory safety requirements of equipment s etc for various internal and external audits Follow up with the area in charges for closure of non- conformities highlighted during the audit inspections along with necessary supporting documents in a timely manner Stakeholder Profiles Nature of Interactions Internal PPC Production targets Production as per sequence priority Product mix Maintenance manager Line availability and breakdown issues TPM support Quality CQ SQIG VQA Part quality issue Improvement Supply Chain Availability of daily material availability Stores Material handling and consumables Quality Manager Production defects and rectification DRR DRL improvement and action closures Safety Manager Line and production safety HR Manpower requirement Training needs fulfillment Technical Services Line facility management Support to Achieve MOP targets External Contract Labor Manpower performance Suppliers Material fitment defect issues Desired Candidate Profile 10-12 years experience in Engineering Manufacturing Automobile Auto Ancillary In depth Knowledge of Manufacturing processes and systems In depth Knowledge of Machine components and their functions Knowledge of SAP PM Module Engg drawings Dimensional system Skills Competencies Design Autocad Catia etc Negotiation Skills CMM inspection Inventory Management Analytical and Strategic Thinking Communication and Interpersonal Skills Adaptability Flexibility