Senior Component Engineer

4 days ago


Pune, India Visara Partners Full time

Job Title: Component Development Manager – Forging & Machining Functional Area: Component Development – Forging & Machining Reporting :Functional reporting to: Divisional Head (CD F&M) Educational Qualification Desirable: B.Tech / M.Tech in Mechanical Engineering from IIT / NIT Experience Minimum: 5 years - 13 years Job Role & Responsibilities Role: Component Development – Gears and Shafts Key Responsibilities: 1. Development & DFM Closure - Development of gears and shafts through hot & cold forging at vendor locations. - Study part drawings for feasibility and close DFM comments with R&D and vendors. - Prepare initial feasibility reports including forging dies, cold forging tool design, tonnage calculations, and forging simulation studies. 2. Vendor Support & Project Execution - Identify, select, and develop potential vendors (T1 & T2). - Conduct RFQ feasibility studies, prepare comparative charts, and finalize vendors. - Provide technical support for tooling, SIR, and process improvements. - Plan and execute development plans within timelines at vendor locations, resolving constraints, risks, bottlenecks, and quality issues. - Prepare and review process documents such as PFMEA, PFC, Process Sheets (IPO), SPC, MSA, FTG, FPIR. 3. Techno-Commercial Estimation - Prepare techno-commercials using zero-based costing. - Calculate cycle time for CNC, VMC, and other applicable processes. 4. Capacity Enhancement & Process Optimization - Conduct process improvement analysis and enhance vendor capacity. - Prepare budgets and techno-commercial synthesis with vendors. Competency Requirements Technical / Functional: - In-depth understanding of forging and gear machining processes. - Hands-on experience in: hot forging, cold forging, CNC, VMC, broaching, hobbing, shaping, shaving, teeth grinding, teeth honing, bore honing, and heat treatment of gears & shafts. - Knowledge of automotive standards (DIN / JIS) and gear microgeometry interpretation. - Proficient in GD&T, tolerance stack-up analysis, AutoCAD, Unigraphics, Kisssoft, ForgeNXT, and MS Office. - Strong troubleshooting, problem-solving, and process improvement capabilities. - Experience in technical & cost benchmarking, VA/VE, and alternate sourcing. Behavioral / Soft Skills: - Excellent communication, negotiation, and interpersonal skills. - Strong analytical, team-building, and relationship management capabilities. - Positive, flexible, and solution-oriented attitude. Preferred Candidate - OEM component development and R&D proto shop experience. - Candidates from leading 2W / 4W manufacturers or similar organizations.



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