Senior Component Engineer

4 days ago

Pune, India Visara Partners Full time

Job Title: Component Development Manager – Forging & MachiningFunctional Area: Component Development – Forging & MachiningReporting :Functional reporting to: Divisional Head (CD F&M)Educational QualificationDesirable: B.Tech / M.Tech in Mechanical Engineering from IIT / NITExperienceMinimum: 5 years - 13 yearsJob Role & ResponsibilitiesRole: Component Development – Gears and ShaftsKey Responsibilities:1. Development & DFM Closure- Development of gears and shafts through hot & cold forging at vendor locations.- Study part drawings for feasibility and close DFM comments with R&D and vendors.- Prepare initial feasibility reports including forging dies, cold forging tool design, tonnage calculations, and forging simulation studies.2. Vendor Support & Project Execution- Identify, select, and develop potential vendors (T1 & T2).- Conduct RFQ feasibility studies, prepare comparative charts, and finalize vendors.- Provide technical support for tooling, SIR, and process improvements.- Plan and execute development plans within timelines at vendor locations, resolving constraints, risks, bottlenecks, and quality issues.- Prepare and review process documents such as PFMEA, PFC, Process Sheets (IPO), SPC, MSA, FTG, FPIR.3. Techno-Commercial Estimation- Prepare techno-commercials using zero-based costing.- Calculate cycle time for CNC, VMC, and other applicable processes.4. Capacity Enhancement & Process Optimization- Conduct process improvement analysis and enhance vendor capacity.- Prepare budgets and techno-commercial synthesis with vendors.Competency RequirementsTechnical / Functional:- In-depth understanding of forging and gear machining processes.- Hands-on experience in: hot forging, cold forging, CNC, VMC, broaching, hobbing, shaping, shaving, teeth grinding, teeth honing, bore honing, and heat treatment of gears & shafts.- Knowledge of automotive standards (DIN / JIS) and gear microgeometry interpretation.- Proficient in GD&T, tolerance stack-up analysis, AutoCAD, Unigraphics, Kisssoft, ForgeNXT, and MS Office.- Strong troubleshooting, problem-solving, and process improvement capabilities.- Experience in technical & cost benchmarking, VA/VE, and alternate sourcing.Behavioral / Soft Skills:- Excellent communication, negotiation, and interpersonal skills.- Strong analytical, team-building, and relationship management capabilities.- Positive, flexible, and solution-oriented attitude.Preferred Candidate- OEM component development and R&D proto shop experience.- Candidates from leading 2W / 4W manufacturers or similar organizations.

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