Process Engineer

Job Title Process Engineer - Activated Carbon Plant Location Ponnapuram Village Dharapuram Taluk Tirupur District Tamil Nadu Company Overview Carbonmax Advantech Pvt Ltd is a leading manufacturer of coconut shell-based steam activated carbon with end-to-end infrastructure including granulation rotary kiln-based activation post-activation refining and value-added product units such as acid-washed powdered impregnated pelletized and catalytic carbon With a strong focus on process reliability energy efficiency and product consistency Carbonmax is evolving into a global player in high-performance activated carbon solutions Position Summary We are looking for a Process Engineer to drive efficient and optimized operations across the activated carbon manufacturing line The candidate will oversee process parameters from charcoal feedstock to post-activation refining ensuring stable yields proper equipment operation thermal balance emission control and integration of instrumentation and automation This role demands strong technical expertise in rotary kiln operation steam process systems yield tracking stack monitoring and process instrumentation with a focus on industrial sustainability and product uniformity Key Responsibilities Feedstock Handling Granulation Assess incoming charcoal grades ash content size distribution and moisture Manage granulation dust extraction charcoal cleaning and crushing operations Coordinate material flow from feedstock yard to kiln feed conveyor Activation Kiln Process Control Monitor and control rotary kiln operations including Feed rate temperature zones rotation speed steam injection Activation temperature profiles and residence time consistency Integrate kiln draft controls manage natural draft and ID fan-based mechanical draft Supervise waste heat recovery boiler WHRB operation and steam generation efficiency Process Instrumentation Automation Calibrate and monitor temperature sensors pressure gauges flow meters level controllers Support SCADA PLC-based control systems and process data logging Ensure preventive maintenance and troubleshooting of process instrumentation Post-Activation Product Handling Manage downstream systems Destoner RMC Crusher Rotex Screener MPE Crusher Vibratory Screener Blender Track throughput particle size distribution and carbon blending for target specs Steam System Boiler Water Quality Operate and monitor WHRB and auxiliary boilers for continuous steam supply Maintain dosing systems to manage boiler water chemistry pH hardness oxygen Ensure safe and efficient condensate recovery and steam utilization Process Yield Emission Monitoring Track input vs output yields process losses and energy consumption metrics Monitor stack emissions maintain settling chamber and dust control systems Support environmental compliance with TNPCB and internal audit protocols Troubleshooting Continuous Improvement Analyze process deviations using root cause analysis RCA Recommend and implement process improvement measures Kaizen 5S Lean Collaborate with QA maintenance and production teams for cross-functional efficiency Eligibility Criteria Qualification B E B Tech in Chemical Engineering Mechanical Engineering Process Engineering or related field Training or certification in thermal systems instrumentation or process automation is a plus Experience 5-10 years in process engineering roles within Activated Carbon Cement Ceramics Kiln-based or Thermal Process Industries Hands-on expertise in rotary kiln control steam systems and yield optimization Technical Skills Rotary kiln process dynamics and steam injection control WHRB and auxiliary boiler operations with dosing pumps Stack draft management and environmental compliance Familiarity with instrumentation sensors transmitters PLC SCADA Material handling and particle sizing equipment operation Language Tamil mandatory English working Hindi preferred Software Skills Process monitoring systems SCADA PLC MS Excel process reports and data analytics tools Key Competencies Process troubleshooting and root cause analysis Yield and energy balance tracking Coordination with QA maintenance and production teams Process documentation and SOP adherence Strong floor-level presence and execution mindset Reporting To Senior Manager - Plant Operations Engineering Employment Type Full-time On-site Ponnapuram Plant Compensation Benefits Salary commensurate with experience Performance-based incentives Statutory benefits and medical insurance On-site accommodation and canteen facility Schedule Day Shift Monday to Saturday occasional weekend availability Supplemental Pay Performance bonus Annual bonus Overtime pay where applicable Ability to Commute Relocate Ponnapuram Dharapuram Taluk Must be able to relocate or commute reliably On-site accommodation available How to Apply Send your updated CV to hr factory carbonmaxtech com Subject Application - Process Engineer - Activated Carbon Speak with us 91 99434 99855 Job Types Full-time Permanent Pay 22 000 00 - 35 000 00 per month Benefits Commuter assistance Food provided Health insurance Provident Fund Schedule Day shift Monday to Friday Weekend availability Supplemental Pay Yearly bonus Ability to commute relocate Dharapuram Tamil Nadu Reliably commute or planning to relocate before starting work Preferred Work Location In person