Process Engineering Manager

- For all the Heat and Mass transfer calculations - Stoichiometric calculations - To prepare P&ID ,PFD for the manufacturing process - Debottlenecking of process equipments - Troubleshooting - Effective Utilisation of equipments to increase the productivity - To train the subordinates w.r.t documentation and Heat/Mass transfer operations - Timely reporting to the head of department - To verify the Change control ,other relevant PE documents - Transformation of Tech pack/Tech transfer procedure to PD Lab and implementation in plant with suitable equipments - To know the unit process associated with Tech pack - To follow the safety as per HSE company's policy - To Know and Prepare the HAZOP study with evaluation of Reaction calorimetry and thermal screening units - To upkeep all the documents required for regulatory and non regulatory audits - 1. Detailed areas of this position RESPONSIBILITIES Management Leadership and Commitment - To achieve the targets of new products implementation in the desired schedule - To procure or help for the new suggested equipments - To coordinate with projects,Engg,PD lab,Instrumentation and production for smooth functioning - To ensure the Process and cleaning validation of the process and equipments are performed. - To find out deviations and their investigation reports are prepared - Performance review of plant personnel's - Sanctioning of leave. - To instruct Preparation of documents and checking newly prepared document - Revision of documents as per necessity with the help of QA - Preparation of daily report. - Ensures all production activity are performed as per SOPs. - Ensure monthly,quarterly and yearly performance reports are prepared - Ensure & Co-ordination with all associated departments RESPONSIBILITIES Internal Communication - To ensure that safety compliance is followed as per HAZOP recommendation - To participate in conducting internal audits. - To communicates to Quality control for inprocess testing & results - To communicate with stores for general material & raw material requirement Training - To conduct training to all subordinates s involved in department on various aspects of quality, manufacturing activity, safety. - To find out training need to subordinate and conduct the training Risk Management Process Safety - To ensure that PSSR done after any modification and before starting any new - To ensure that risk assessment done after any modification and before starting any new product. - To ensure available adequate PPE to all the subordinates - To know the reaction Hazards and HAZOP completion with all the recommendations are implemented Product Stewardship - To ensure that the material Charging / unloading & process parameters followed as per written procedure in Teck pack Environment - To ensure all ventilation & AHU running condition within the specified range limit. Deviation Control Accident Investigation and Reporting - To report all near-miss, minor , major injuries, incident, chemical spillages as per reporting procedure in prescribed format. Inspections - Conduct task behavior observations weekly 1. Linkages within/outside the organization Internal - PD Lab - Production - QC - QA - Projects - Engineering External To liaison and communicate effectively with vendors related to service provision Ensure ordered Engineering spares are available 1. People management - Ensure that adequate quality man-power is available in the department for smooth functioning - Ensure everyone in the department is performing with the responsibility - Ensure the ability of the manpower is strengthened to cope up with the requirement - Ensure all the dept staff are performing as per Job responsibility defined and timely updation in case of any amendment 1. Skills/Attributes - Leadership /People Management - Training - Communication - Technical - Identify and analyzing the problems - To know the procedures of process engineering 1. Knowledge - Process Chemistry and MSDS of applicable products (RM/FG/Packing etc) - Mass Transfer and Heat transfer operations - Thermodynamics - Process safety