Pf Instrument

**Designation**:Engineer

**Updated**:December 12, 2024

**Location**:Chhattisgarh, India

**Organization**:Cement

Work Location**:Rawan Cement Works**

**No Accommodation is available in Township**

Job Band: 11

Designation: Officer / Engineer / Senior Officer / Senior Engineer / Assistant Manager

Education: BE/B. Tech/Diploma in Electronics & Instrumentation

Minium Experience Required: 5-8 Years

Skills Required: Knowledge of Siemens DCS Simatic manager PCS7 with Wincc explorer, Logic preparation and modification. Knowledge of operation / trouble shooting of Raw Mill equipment’s. Exposure of ISO/ WCM/ Safety Systems. Excellent in communication as well as documentation. Proficient in MS Office, SAP and TM1.

**Job Purpose**:
Supervise & co-ordinate the execution of maintenance activities in Mines, L-1&2 Crusher & Stacker section to maximize plant availability and reduce breakdowns. Improve productivity at minimum maintenance cost by utilizing available resources. Additionally Utility jobs like CCTVs, Intercom, Tele-PA system, sound system, Traffic lights water flow meters and its telemetry systems etc. Maintenance of Instrument earth pits.

**Job Context & Major Challenges**:
Job Context:
Job Context:
UltraTech Cement Ltd. is the largest manufacturer of grey cement, Ready Mix Concrete (RMC) and white cement in India. It is also one of the leading cement producers globally. The company has a consolidated capacity of 132.45 Million Tones Per Annum (MTPA) of grey cement. UltraTech Cement has 23 integrated plants, 1 Clinkerization plant, 27 grinding units and 7 bulk terminals, post the Century merger. Its operations span across India, UAE, Bahrain, Bangladesh and Sri Lanka.
UltraTech, Rawan Cement plant started its Line 1 operation in early 90’s with the capacity of 1 MTPA, commissioned in March, 1995 as Grasim Cement Unit. This was setup to capture the Eastern Cluster deficit market. In March’2013, Line 2 Clinkerization unit was commissioned along with clinker bulk loading facility, currently consolidated capacity of Rawan Cement is 6.5 MTPA. Rawan Cement Works also has Captive Thermal Power Plant with a total capacity of 55 MW, Waste Heat Recovery System with capacity of 20.4 MW and 10.8 MW Solar Power Plant. The plant has a state of art technology viz. Vertical Roller Mills from Loesch, Germany for grinding limestone and coal, Kiln and cooler from L&T/FLS, Denmark, Combi-Grinding Cement Mill with Roller Press from KHD, Germany, Finish Grinding Slag Grinding Roller Press from Krupp Polysius, Germany, Cross belt analyser from Gamma Metrics USA for on-line analysis of Limestone, X-Ray analyser, Cem Scanner from FLS, Denmark.
As the largest cement producer in India, we continually strive to play a key role in finding effective and responsible ways to preserve the environment - a Cement Sustainability Initiative. We as a company are committed to improving our sustainability footprint in the identified areas of waste management, energy reduction, water conservation, biodiversity management, afforestation and emission reduction which are relevant to the cement industry.
Major Challenges:
1.Identify opportunities for automation within Crusher & Stacker units
2.Availability of CCTV system, CBA, Telephone exchange, Tele-PA system etc.
3.Maintenance and improving availability of all utility & other systems.

**Key Result Areas**:
**KRA (Accountabilities) (Max 1325 Characters)**

**Supporting Actions (Max 1325 Characters)**
- KRA1
- Accountability
- Supervise & coordinate Instrument maintenance activities to maximize the plant availability. Availability of Instrument utility systems. Study stoppage report and take corrective action. Taking plant round, supervise maintenance jobs, coordinate with other dept./Sections for plant performance & utility improvement job. Scheduling of shutdown jobs. Workout to fulfil the material & manpower requirement. Work on SEC reduction of LS crusher and other areas.
- KRA2
- Modification / Upgradation
- Identify the abnormalities & unsafe conditions at site and doing modifications / upgradations on continuous basis to improve plant performance. Analyses the frequent problems, tripping, breakdowns. Identify areas requiring improvements. Carryout why-why analysis, review drawings / specifications. Implement approved proposals, RCN & BCN recommendations.
- KRA3
- System Management
(Effective implementation of all IMS and other systems requirements through involvement for continuous improvement in plant working condition & quality standards).
- To implement improvement project to reduce repetitive problems/breakdown or losses.
- Timely submission of Kaizen, OPL, Good to fine, suggestion on system
- Developing and sustaining Model area in respective sections
- 100% active participation in respective KFA & GRT meetings and giving inputs related to bring new technology, innovation and improvements towards productivity. Conduct awareness programs down the level team
- To know about IMS and