Pf Instrument

**Designation**:Engineer

**Updated**:December 12, 2024

**Location**:Chhattisgarh, India

**Organization**:Cement

Work Location**:Rawan Cement Works**

**No Accommodation is available in Township**

Job Band: 11

Designation: Officer / Engineer / Senior Officer / Senior Engineer / Assistant Manager

Education: BE /B.Tech /Diploma in Electronics & Instrumentation

Minium Experience Required: 5-8 Years

Skills Required: Experience in DCS (Siemens PCS7), PLC (S7 400, 300). Knowledge of operation / trouble shooting of coal mill hydraulic system. Exposure of ISO/ WCM/ Safety Systems. Excellent in communication as well as documentation.

**Job Purpose**:
Plan & implement maintenance activities of Cement Mill, Packing Plant Instrumentation.

**Job Context & Major Challenges**:
Job Context:
UltraTech Cement Ltd. is the largest manufacturer of grey cement, Ready Mix Concrete (RMC) and white cement in India. It is also one of the leading cement producers globally. The company has a consolidated capacity of 132.45 Million Tones Per Annum (MTPA) of grey cement. UltraTech Cement has 23 integrated plants, 1 Clinkerization plant, 27 grinding units and 7 bulk terminals, post the Century merger. Its operations span across India, UAE, Bahrain, Bangladesh and Sri Lanka.
UltraTech, Rawan Cement plant started its Line 1 operation in early 90’s with the capacity of 1 MTPA, commissioned in March, 1995 as Grasim Cement Unit. This was setup to capture the Eastern Cluster deficit market. In March’2013, Line 2 Clinkerization unit was commissioned along with clinker bulk loading facility, currently consolidated capacity of Rawan Cement is 6.5 MTPA. Rawan Cement Works also has Captive Thermal Power Plant with a total capacity of 55 MW, Waste Heat Recovery System with capacity of 20.4 MW and 10.8 MW Solar Power Plant. The plant has a state of art technology viz. Vertical Roller Mills from Loesch, Germany for grinding limestone and coal, Kiln and cooler from L&T/FLS, Denmark, Combi-Grinding Cement Mill with Roller Press from KHD, Germany, Finish Grinding Slag Grinding Roller Press from Krupp Polysius, Germany, Cross belt analyser from Gamma Metrics USA for on-line analysis of Limestone, X-Ray analyser, Cem Scanner from FLS, Denmark.
As the largest cement producer in India, we continually strive to play a key role in finding effective and responsible ways to preserve the environment - a Cement Sustainability Initiative. We as a company are committed to improving our sustainability footprint in the identified areas of waste management, energy reduction, water conservation, biodiversity management, afforestation and emission reduction which are relevant to the cement industry.
MAJOR CHALLENGES:
1. To maintain 100 % availability of both locomotives.
2.To maintain CCR AC specific power consumption below 1.5 kW/ TR To ensure 100 % availability of Air dryers

**Key Result Areas**:
**KRA (Accountabilities) (Max 1325 Characters)**

**Supporting Actions (Max 1325 Characters)**
- KRA1
- Accountability:Maintenance of Plant & equipments
Organize & co-ordinate all maintenance activities of Loco to ensure maximum availabil ity.
- Implement maintenance plans for Loco, CCR-AC
and Ref. Air Dryers. Breakdown analysis & corrective actions. Prepare maintenance schedule for shutdown. Plan resources for maintenance activities. Take action on condition monitoring reports. Ensure entry of data & history in SAP Co-ordinate preventative maintenance activities. Monitor stock level of spares, Follow up with stores/purchase Implement the best practices. Interact with loco operators.
- KRA2
- Cost optimization Plan and control the cost
within the budget to ensure the minimum cost maintenance.
- Assist HOD to prepare annual budget. Plan expenditure with respect to budget. Control spare consumption. Control contract manpower and overtime. Control inventory Carryout life value analysis of high value items
- KRA3
- Continuous improvement
- Standardization of maintenance practices. Identification of improvement jobs through FI study & Kaizen. Identify inefficient equipments and submit for approval to rectify deficiencies. Implementation of approved projects. Interact with equipment manufacturers as and when required.
- KRA4
- System Implementation Ensure effective implementation all quality system e.g. WCM, TQM, ISO, EMS, Safety etc. in the area of operation to attain high productivity & quality standards.
- Organize & implement the quality improvement objectives.
Organize to attain WCM criteria score. Organize to attain EMS targets. Organize to improve the internal customer rating. Organize & implement the safe working conditions and practices. Implement the statutory compliance. Organize & implement the activities to improve OEE/MTBF/MTTR Plan & organize to eliminate muda Develop one point lessons Carryout Why Why analysis of breakdowns. Implement WCM campaign activities. Plan & implement house keeping and getup
work.
- KRA5
- People Management Build and sustain a cond