Pf Process

1 month ago

Karnataka, India Aditya Birla Group Full time

**Designation**:Assistant Manager

**Updated**:August 03, 2023

**Location**:Karnataka, India

**Organization**:Cement

**JOB PROFILE **
- KRA 1: Accountability: Production and Quality.

Monitoring of Raw Mill / Cement Mill /Kiln / Coal Mill 4 process parameters for production optimization and quality control.
- Close monitoring of process parameters i.e., draft, temperatures, power etc. along with process trends.
- Corrective and preventive action for abnormal situation / alarms.
- Interact with concerned maintenance department for shift problems.
- KRA 2: Cost Control.

Identifying and bringing to the notice of Section Head for unnecessary interlocks / idle running of equipment’s.

Continuous monitoring of trends along with process parameters.

Ensure running of power saving equipment in SPRS.

Running Raw Mills / Cement Mills and Kilns / Coolers 4 in 4 logic control.
- KRA 3: Process Maintenance Jobs.

Coordination for Refractory work in shutdown activities and shutdown jobs at various places.

Supervise for correct installation of bricks / castable.

Take no load trials of standby equipment’s.

Changeovers whenever required.

Co-ordination for shutdown activities assigned.
- KRA 4: Housekeeping and Environmental / Safety.

Practice of good housekeeping standards with reference to spillages / leakages etc. and environment / safety performance in

the section / team area.

Monitor performance of dust control equipment’s i.e., GCT, ESP, Dust collectors, CO tripping.

Using personal protective equipment’s.

Participating in WCM activities

SBO round and walk by inspection.
- KRA 5: System Implementation:
The system requirements of ISO, EMS, OHSAS, SA 8000 and WCM systems in Raw Mills / Cement Mills and Kiln / Coal

Mills 4 thorough the involvement of employees for improving plant working and quality standard.

Identify and improvement study and kaizen.

Identify & get rectified.
- Abnormalities.
- Spillage/leakages.
- Unsafe conditions/practices.

5S activities.
- Points emerged in campaigns..

Implementation plan for

Quality improvement objectives.

Improvement of WCM criteria score.

EMS targets.

Internal customer rating improvement.
- Statutory compliance.

Improvement of OEE/MTBF/MTTR
- Elimination of muda.

Does why analysis.

Prepare/present weekly/monthly WCM presentation.

Develop one point lesson.

Update WCM activity board

Create awareness in team members. Develop visual controls.
- Company quarter provided.
- Malkhed Railway station is adjacent to colony.

***Skills**:
Kiln and Mill operation and process Optimization, Refractory installation, CCR Kiln operation, Mill Operation, Refractory installation, Knowledge of safety standards.

**Qualification: M.Sc / B.Sc (Chemistry)**

**Qualifications**:
Bachelor Of Science,Master Of Science,Diploma

**Minimum Experience Level**:
6-15 Years

**Report to**:
Assistant Manager

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