Pf Process

3 weeks ago

Karnataka, India Aditya Birla Group Full time

**Designation**:Senior Engineer

**Updated**:August 31, 2023

**Location**:Karnataka, India

**Organization**:Cement

**Professional Experience description: CCR Kiln operation, Mill Operation, Refractory installation.**

**Critical Job competencies / Mandatory Skills: Kiln and Mill operation and process Optimisation, Refractory installation.**

**JOB PROFILE**:Responsible of Line1,2,3 Kiln productivity and specific power consumption are within the target value. Debottlenecking in the section continuously. Zero medical case and 100% IMS system implementation.

**KRA 1: Accountability: Production and Quality**:
Monitoring of Raw Mill / Cement Mill and Kiln / Coal Mill 1,2 & 3 process parameters for production optimization and quality control.
- Close monitoring of process parameters i.e. draft, temperatures, power etc. along with process trends.
- Corrective and preventive action for abnormal situation / alarms.
- Interact with concerned maintenance department for shift problems.
** KRA 2: Cost Control**:
Identifying and bringing to the notice of Section Head for unnecessary interlocks / idle running of equipment’s.

Continuous monitoring of trends along with process parameters.
Ensure running of power saving equipment in SPRS.
Running Raw Mills / Cement Mills and Kilns / Coolers 1,2&3 in expert optimizer control.

**KRA 3: Process Maintenance Jobs**:
Coordination for Refractory work in shutdown activities and shutdown jobs at various places.

Supervise for correct installation of bricks / castable.
Take no load trials of standby equipment’s.
Changeovers whenever required.
Co-ordination for shutdown activities assigned.

**KRA 4: Housekeeping and Environmental / Safety**:
Practice of good housekeeping standards with reference to spillages / leakages etc. and environment / safety performance in the section / team area.

Monitor performance of dust control equipment’s i.e., GCT, ESP, Dust collectors, CO tripping.
Using personal protective equipment’s.
Participating in WCM activities

**KRA 5: 5.System Implementation**:
The system requirements of ISO, EMS, OHSAS, SA 8000 and WCM systems in Raw Mills / Cement Mills and Kiln / Coal Mills 1,2 & 3 thorough the involvement of employees for improving plant working and quality standard.

Identify and improvement study and kaizen.
Identify & get rectified.
- Abnormalities.
- Spillage/leakages.
- Unsafe conditions/practices.
5S activities.
- Points emerged in campaigns..
Implementation plan for
Quality improvement objectives.
Improvement of WCM criteria score.
EMS targets.
Internal customer rating improvement.
- Statutory compliance.
Improvement of OEE/MTBF/MTTR
- Elimination of muda.
Does why why analysis.
Prepare/present weekly/monthly WCM presentation.
Develop one point lesson.
Update WCM activity board

Create awareness in team members.
Develop visual controls

**Professional Qualifications: B. E (Chemical)/Diploma (Chemical) /M.Sc.**

**Essential: B.E /Diploma (Chemical)**

**Qualifications**:
Bachelor Of Science,Master Of Science

**Minimum Experience Level**:
4-10 Years

**Report to**:
Assistant Manager

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