Lead NPD ME

3 weeks ago

Pune, India Varroc Full time

Role & responsibilities

1New Product Development Phase
Ensure for each new program a timeline is prepared by NPD engineer and is in line with customer timeline
and follow all APQP steps
Periodic review of each program and act on delayed activities by communicating to other function stake
holders and escalate to PM and plant ME head if remains unresolved and make sure in-house facility is
ready as per plan
Resource planning as per NPD workload
Weekly and monthly summary update of own set of product category to plant ME head for his compilation

  1. RFQ Phase
    Review make or Buy sheet, Manufacturing feasibility document, tentative timeline for accuracy of information

  2. Proto Phase
    Review with NPD engineer on their observations from proto sample making event and make sure
    respective functions R&D and PM etc. aware of the engineer recommendation

  3. Process Design Phase
    Review process and line design recommendation prepared by NPD engineer and do course correction
    Review PFD, PFMEA and control plan for their accuracy
    Review machine and Jigs& fixture design requests for adequacy

  4. Process Development Phase
    Support in trouble shooting, if any, by providing technical guidance to NPD engineer
    Resolve inter departmental issues for smooth functionality of NPD engineer
    Escalate to plant ME head if issues are unresolved
    JFG design phase: JFG Design lead Variant

  5. Design Work estimation and Delegation
    Receive design request from M.E. engineers
    Estimate workload and allocate design work to designers per time availability
    Review Progress and make necessary changes

  6. Design Approval
    Check and approve JFG Designs

  7. Design Manual
    Keep on creating design guidelines for critical design points and keep updating design manual

  8. Design Quality
    Promote SMED concepts in design
    Promote pokayoke and interlocks features in JFG Design wherever feasible
    Current products (In process) phase: (ME Current Product lead Variant)

  9. Capacity Planning
    Periodically review capacity sheet cellwise and product wise and get it approved from Plant ME head
    Annual capacity planning and proposals for annual budgeting to plant ME Head
    Monthly capacity utilization review and recommend actions to plant ME Head
    Review & Plan capacity improvement for growth products by de-bottlenecking, automation etc.

  10. Quality Improvements
    Periodic review of PFMEA, pokayoke and interlock list along with concerned engineer
    Review process defect analysis and its adequacy for preventive/defective controls and get approval from
    plant ME Head

  11. Productivity Improvement
    Reduce direct manpower by automation, alternate process recommendation, conveyorization for
    material movement, layout improvement etc.

  12. Industrial engineering
    Lead MOST norm estimation for new products as well as current products as and when requested

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