Production / Plant Manager

1 day ago

Delhi, India Star Alucast Pvt Ltd Full time
Required Qualification:

Education: B.E / B. Tech in Metallurgy.

Work Experience: 7 - 15 years.

About the role:

The Production Manager / Plant Manager will oversee and manage all aspects of production related to master alloys, cast alloys & vacuum furnaces. This includes ensuring efficient operations, achieving production targets, maintaining quality standards, and driving innovation while adhering to safety and environmental regulations.

Key Responsibilities

- Execute production plans to meet planning demand, quality standards, and delivery schedules.- Has knowledge of operating Vacuum Based Furnaces.- Has knowledge of operating Induction Furnaces.- Optimize & manage workflows, resource allocation, and equipment utilization to maximize efficiency.- Monitor production metrics such as yield, efficiency, and downtime, ensuring continuous improvement.- Supervise and optimize the operations for master alloy & cast alloy production.- Implement process improvements to enhance product quality, reduce costs, and maximize yield.- Collaborate with independent director to integrate new technologies and refine existing processes.- Lead and mentor a team of metallurgists, engineers, and operators to achieve production goals.- Foster a culture of accountability, continuous learning, and innovation.- Conduct performance reviews and provide training to enhance technical and managerial capabilities.- Ensure adherence to quality standards and customer specifications throughout the production process.- Work closely with the quality assurance team to address any deviations or defects.- Maintain compliance with international standards (e.g., ISO) and industry regulations.- Enforce strict adherence to health, safety, and environmental (HSE) policies as per safety laws and rules.- Help in conducting regular risk assessments and implement measures to mitigate hazards.- Promote sustainability by minimizing waste and energy consumption in production processes.- Analyze and manage the production budget, ensuring cost control and resource efficiency.- Analyze production costs and implement strategies to improve profitability.- Monitor raw material inventory levels and collaborate with procurement to ensure timely supply.- Check and ensure detailed production records, job cards and process data are updated and prepare comprehensive reports for senior management.- Utilize data-driven insights to make informed decisions and forecast production requirements.- Collaborate with cross-functional teams, including technical, sales, quality, and maintenance, to align production with business objectives.- Serve as a key point of contact for customer interactions regarding production-related queries.

Skills and Competencies

- Strong leadership and team management skills with a proven track record of managing large teams.- Expertise in process control, production planning, and cost optimization.- Should have atleast 5 year’s experience in Metallurgical industry.- Should have s atleast 2 year’s experience in Aerospace industry.- Should have atleast 2 years experience of Vacuum based furnaces.- Proficiency in quality management systems, including AS/ISO standards.- Familiarity with Lean Manufacturing, Six Sigma, or other continuous improvement methodologies.- Excellent problem-solving, analytical, and decision-making abilities.- Effective communication, collaboration, and reporting skills.

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