Senior Engineer

2 days ago

Ernakulam, India V Guard Full time

Role & responsibilities

  • Develop and execute Design Verification Plans & Reports (DVP&R) for advancedchemistry battery packs.
  • Conduct pack-level performance validation using pack testers, inverters, solar inverters, solar charge controllers, and chargers.
  • Verify application compatibility across various power electronics systems and operational modes.
  • Perform safety-critical tests, including nail penetration, thermal runaway simulation, overcharge/over-discharge, and short-circuit testing.
  • Conduct environmental and mechanical robustness tests (thermal cycling, vibration, humidity, dust ingress).
  • Perform accelerated life testing (HALT, endurance runs) to assess pack reliability.
  • Execute BMS functional verification for pack-level applications and ensure compliance with safety cut-offs.
  • Support limited cell-level characterization and BMS testing when required.
  • Operate and maintain DAQs, oscilloscopes, thermal chambers, environmental chambers, and pack test rigs.
  • Conduct Root Cause Analysis (RCA) for pack-level failures and recommend design or process improvements.
  • Analyse test data to support Design for Manufacturing (DFM) and design optimization.
  • Prepare detailed technical reports with test results, deviations, conclusions, and recommendations.
  • Ensure compliance with relevant IEC, BIS, UN38.3, and other applicable standards.

Preferred candidate profile

  • B.E/B.Tech in Electrical/Electronics (or related field)
  • 5-10 years experience in battery pack testing & validation
  • Preferred industries include battery manufacturing, energy storage systems, and inverter/UPS/solar product development.

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