Manager -Analysis

6 days ago

bangalore, India TENNECO Full time

 Job Description

3.1 Mission

Simulation of the durability of conceptual solutions for piston assemblies, presentation of results and proposal for improvements

3.2 Main tasks

Independent execution of finite element analysis (FEA) and durability of conceptual solutions for pistons, piston assemblies and possibly adjacent components Recommendation of improvements for piston design (geometry, pin bore and skirt profiles) and cooling options Participation in the development team (application engineering, design, test bench) and communication of simulation results

3.3 Subtasks

Determination of the loads and boundary conditions based on the customers statement of requirements (SOR) and the product functional specification sheet (PFS) together with application engineering (AE) Extraction of the relevant load cases from a set of pressure curves if provided by the customer Creation of the FEA model based on a CAD design: mesh generation, definition of sets and surfaces, contact definitions, loads and boundary conditions for the following components: piston, ring carrier, cooling gallery, pin, bushing, connecting rod, connecting rod bushing, cylinder, piston rings, cooling jet Definition of the profiles for pin bore, skirt and lands Morphing of FE meshes for independent geometry modification Calculation of the temperature field of the piston assembly and the heat flow over the system boundaries Calculation of the stresses and deformations of the piston assembly for different load cases Calculation of the durability of the piston assembly based on the stresses and temperatures Independent improvement of piston assemblies by profile optimization and minor geometry modifications by morphing Creation of simulation reports with detailed investigation of all relevant locations of the piston assembly. Submission of these reports into an internal approval process. Presentation of the simulation reports to application engineering and customers Participation in customer meetings if required Comparison of the simulation results with the engine test results Carrying out the assigned project simulations in compliance with specified target deadlines Carrying out priority planning for several project tasks assigned in parallel in accordance with Request for Engineering Services (RES) orders under consideration of specified deadlines Further development of the simulation methodology to increase the speed of the process and the accuracy of the simulation results

3.4 Customer contact

Contact person for customers for technical questions related to durability

3.5 Monitoring function

Consideration of safety guidelines and standards

3.6 Cooperation

Tenneco‘s global application, design and analysis teams Customers

5. Material conditions

5.1 Work and operating resources

FEA software (e.g. Abaqus) Durability software (e.g. Femfat) Pre- and post-processors (e.g. Hypermesh, SimLab, Abaqus/Viewer) Macro programming (e.g. Python) PLM systems (e.g. Windchill) Queueing systems for HPC clusters (e.g. LSF) MS-Office applications Windows operating systems

5.2 Working documents, regulations and information

Workplace safety Directive: Workplace Ordinance Plans, lists, statistics, drawings, etc. Knowledge of environmental requirements Knowledge of accident prevention regulations DIN standards

6. Qualifications required

6.1 Education

Master of Engineering (Mechanical Engineering or comparable)

6.2 Additional Knowledge

Advanced fundamentals of thermodynamics, strength and structural mechanics, engine dynamics, finite element analysis, numerical solution methods Advanced knowledge of combustion engines and simulation Business fluent in written and spoken English

6.3 Specific Knowledge

Hypermesh Abaqus Femfat

6.4 Professional experience

Minimum 3 years as Analysis Engineer Preferably in the automotive industry Working experience with global automotive OEM or tier 1 supplier

6.5 Other requirements

Very good technical understanding, innovative, strategic thinking Goal- and result-oriented, very independent and organized working style Team player, flexible, confident demeanor, adaptable, customer-oriented

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