Process Safety Engineer

4 days ago

Hyderabad, India Petrocon Engineers & Consultant Full time

Job Title: Senior Process Safety & HSE Engineer

Industry:
Oil & Gas | EPC | Engineering Design

Experience:
5-15 Years

Location:
Hyderabad

Employment Type:
Full-Time

Job Summary:

We are seeking a highly skilled
Senior Process Safety & HSE Engineer
with 8+ years of experience in oil & gas projects (onshore/offshore). The role involves ensuring compliance with
Process Safety Management (PSM)
principles and
HSE standards
across engineering, construction, and operational phases.

Key Responsibilities:

Process Safety:

  • Lead and facilitate
    HAZOP, HAZID, SIL/LOPA
    studies
  • Prepare/review:
    Safety Philosophies, Fire Risk Assessments, DSRs, Hazardous Area Classification
  • Develop
    QRA, FERA, ESSA
    , and other safety studies (with third parties if needed)
  • Review P&IDs, layouts, and equipment specs from a
    safety design
    perspective
  • Support
    design reviews
    ,
    management of change (MoC)
    , and
    alarm rationalization

HSE Management:

  • Support
    HSE plans
    ,
    risk assessments
    , and
    method statements
    for projects
  • Conduct site
    HSE inspections
    , toolbox talks, and compliance checks during construction or commissioning
  • Ensure adherence to
    international HSE standards
    (OSHA, ISO 45001, ISO 14001)
  • Lead or support
    incident investigation
    , root cause analysis, and corrective actions
  • Drive
    safety culture
    across project teams and subcontractors

Qualifications:

  • Bachelor's degree in Chemical / Process / Environmental / Safety Engineering
  • 8+ years in
    process safety and HSE
    , preferably in EPC/design/project environments
  • Strong knowledge of
    PSM
    ,
    risk assessment
    , and
    HSE regulations
  • Proficient in tools like
    PHAST, PHA-Pro, BowTieXP, DNV software
  • Certifications:
    NEBOSH IGC/PSM
    ,
    TÜV Functional Safety
    , or equivalent preferred

Key Skills:

Process Safety Management (PSM) | HAZOP | QRA | LOPA | FERA | SIL Assessment

HSE Compliance | ISO 45001 / ISO 14001 | Incident Investigation | PPE & Permits

Construction Safety | Behavior-Based Safety (BBS) | Emergency Response

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