
Tool Designer
2 weeks ago
Job Tool Designer (Automobile Sheet Metal Stamping)
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Industry: Automobile Sheet Metal Stamping
Location: MIDC Nighoje Chakan, Pune
Experience: 7~10 Years
Education: Diploma/Degree in Mechanical Engineering/Tool & Die Design
Job Responsibilities:
1. Tool Design & Development:
o Design & develop progressive, compound, and transfer dies for sheet metal stamping components.
o Designs & Develop prototype tools
o Create 2D/3D CAD models, layouts, and detailed drawings using software like AutoCAD, CATIA, Forming suit.
o Ensure design feasibility based on material properties, production requirements, and cost constraints.
o Create detailed 2D drawings and 3D models for VMC, wire cut & die maker/fitter
2. Die Design Optimization:
o Perform simulations and feasibility analysis using FEA tools to validate the die design.
o Optimize die layouts to improve material utilization and minimize scrap.
o Suggest design modifications to enhance tool life and minimize maintenance downtime.
3. Prototype & Trial Support:
o Collaborate with production and tool room teams for tool trials, debugging, and improvements.
4. Process Planning & Standardization:
o Develop stamping process plans, including blank development and forming sequence.
o Standardize design guidelines for tool manufacturing and ensure compliance with industry best practices.
5. Vendor & Supplier Coordination:
o Coordinate with tool BOP parts & process vendors, and suppliers.
o Evaluate tool manufacturing feasibility, cost estimates, and lead times.
6. Cost & Quality Control:
o Monitor tool manufacturing costs and suggest improvements for cost reduction.
o Conduct root cause analysis for tool failures and recommend corrective actions.
7. Documentation & Compliance:
o Maintain tool design documentation, revision history, and BOM (Bill of Materials).
o Ensure compliance with automotive industry standards (IATF 16949, ISO, etc.).
8. Material & Process Selection:
o Identify appropriate tool material w.r.t. sheet metal materials based on strength, weight, and cost considerations.
o Ensure manufacturability by considering stamping, laser cutting, bending, welding, and other fabrication processes.
9. Technical Documentation:
o Technical discussion & feasibility studies, APQP
o Prepare engineering drawings with GD&T (Geometric Dimensioning & Tolerancing) as per industry standards.
o Maintain design records, BOM (Bill of Materials), and technical specifications.
• Strong expertise in AutoCAD, CATIA, Forming suit, or other CAD software.
• press tools, die designing, and sheet metal stamping processes.
•FEA simulation software for formability analysis.
• Understanding of GD&T (Geometric Dimensioning & Tolerancing)
• Experience in designing tools for automotive body parts, chassis components, or structural sheet metal parts.
• Hands-on experience in die maintenance, tool tryouts, and stamping operations.
• Knowledge of DFM (Design for Manufacturability
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