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Assembly Manager-Special Purpose Machine

4 weeks ago

Coimbatore, India Cogent Automation Pvt Ltd Full time

Key Responsibilities:

Mechanical Assembly Management:

  • Oversee the daily operation of the assembly line and assembly team
  • Manage project schedule as per plan made by the management
  • Manage and schedule shift for assembly team members
  • Create and manage assembly procedure for various process and machines
  • Keep the team technical fitness with necessary training
  • Monitor and manage performance of assembly team
  • Identify individual performance gaps and address immediately
  • Method and process of measurement of job shall be instituted
  • Monitor the assembly process to ensure the efficiency and productivity
  • Implement process improvement to optimize workflow and reduce waste
  • Identify risks in assembly process and analyse Process Capability and Process Capability Index.

Quality Control in Assembly Process

  • Ensure the machine are assembled to the quality parameter as designed
  • Lead the internal validation process monitor the corrective action to their full resolution in time
  • Conduct regular inspection and audit of the assembly process
  • Address and resolve the quality issue of the assembly process and implement RCA

Inventory Management in Assembly Process

  • Monitor inventory level of assembly material, tools and equipments
  • Coordinate with the procurement team to ensure ready availability of assembly material

Health and safety

  • Report all accident or incidents on the assembly floor. Make RCA and action plan

Reporting and documentation

  • Maintain drawing files of every project in a tidy manner
  • Report changes made at the assembly dept. promptly to the design dept.
  • Maintain accurate records of the production metrics, quality issue and inventory levels
  • Prepare the precent regular report on assembly performance to the senior management
  • Document and update assembly procedure and protocol
  • Maintain records of training, attendance and personal conducts

Educational Background

  • Bachelor's degree in mechanical engineering or a related field (e.g., Mechatronics, Industrial Engineering).

Preferred Candidate Profile

An experienced, dynamic and self-motivated Mechanical Assembly Manager to lead the

mechanical assembly operations of custom designed special purpose machines at our

manufacturing facility.

The candidate will lead assembly operations from the front - hands-on experience in assembly

work of a millwright nature is preferred - coordinating with the customers and suppliers within

the organization.

Analytical skills are essential in realizing the end client requirements as well as unrelenting

quality consciousness.

Planning of the assembly process, manpower and material.

Ability to create SAPs and work schedules.

Acute sense of safety of personnel and the users of the SPMs we manufacture.

Initiate continuous improvement tasks, intuitively.

Technical skills

  • Strong knowledge of:
  • Mechanical design and CAD software
  • Automation systems, including robotics, conveyors, and machine components.
  • Pneumatics, hydraulics, and electromechanical systems.
  • Familiarity with:
  • PLC systems and control integration.
  • Manufacturing processes such as CNC machining, 3D printing, sheet metal, etc.
  • Experience with DFMEA, PFMEA, BOMs, GD&T, tolerance analysis.
  • Analyse Assembly drawings and initiate work Instruction based on design
  • Analyse and ability to calculate machine available time, OEE, Take Time & Cycle time.
  • Experience in Machine tools assembly will be an added benefit
  • Experience in tool making

Leadership Skills:

  • Experienced in Leading a assembly team at a manufacturing plant, or set up
  • Collaborative skills, and cross functional leadership and stakeholder management
  • Lead and motivate the assembly team to the full capability of the team
  • Efficiently organize and manage the resources