Maintenance Manager

3 weeks ago

Chennai, India Rama Pure Water Full time

Key Responsibilities

1. Maintenance Planning & Execution

  • Develop and implement preventive and predictive maintenance schedules.
  • Supervise breakdown maintenance and ensure minimum downtime.
  • Maintain records of machine history, breakdown analysis, and service logs.
  • Ensure availability of critical spares, tools, and consumables.

2. Team Management

  • Lead, train, and supervise maintenance engineers and technicians.
  • Allocate daily tasks, monitor performance, and ensure safety compliance.
  • Build skill competency within the maintenance team.

3. Equipment & Utilities Management

  • Ensure proper functioning of production machines, utilities (boilers, compressors, chillers, DG sets, HVAC, etc.).
  • Coordinate with vendors/contractors for specialized repairs or AMCs.
  • Ensure calibration of instruments and adherence to statutory norms.

4. Safety & Compliance

  • Ensure compliance with electrical, mechanical, and safety standards.
  • Implement safety practices while carrying out maintenance jobs.
  • Support internal & external audits (ISO, OSHA, statutory inspections).

5. Continuous Improvement

  • Conduct root cause analysis (RCA) for repeated breakdowns.
  • Implement Kaizen, TPM (Total Productive Maintenance), Lean practices for cost reduction and efficiency improvement.
  • Recommend process/technology upgrades for better reliability.

6. Reporting & Documentation

  • Maintain daily/weekly/monthly maintenance reports.
  • Track and report KPIs (MTBF Mean Time Between Failures, MTTR Mean Time To Repair, breakdown hours, etc.).
  • Report maintenance budget utilization and cost savings.Role & responsibilities

Preferred candidate profile

  • Strong knowledge of mechanical, electrical, hydraulic, and pneumatic systems.
  • Experience in TPM, predictive maintenance, and CMMS (Computerized Maintenance Management Systems).
  • Problem-solving and analytical skills.
  • Team leadership and training ability.
  • Good vendor management & negotiation skills.
  • Proficiency in MS Office and ERP systems.

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