Quality Head

4 weeks ago

Rajkot, India Esteem Auto Full time

Role & Responsibilities:

  • Lead and manage the entire Quality Control (QC) function across the foundry and machining operations.
  • Oversee incoming, in-process, and final inspections of cast and machined components (Cylinder Liners, Water/Air Cooled Blocks, etc.).
  • Ensure compliance with IATF 16949 and customer-specific quality standards.
  • Monitor product quality at every stage and implement effective inspection procedures and control plans.
  • Conduct casting defect analysis (e.g., porosity, cracks, shrinkage) and initiate root cause analysis (RCA) and corrective & preventive actions (CAPA).
  • Manage usage and calibration of measuring instruments such as Vernier, Micrometers, Bore Gauges, CMM, Talyrond, and Spectrometers.
  • Implement and monitor quality documentation systems, including SOPs, check sheets, rejection reports, and MIS reports.
  • Coordinate with production, design, and maintenance teams to resolve quality-related issues.
  • Lead internal audits, customer audits, and third-party inspections.
  • Ensure timely closure of non-conformance reports (NCRs) and customer complaints.
  • Drive a culture of continuous improvement, 5S, and quality awareness across the shop floor.
  • Train and supervise a team of QC engineers, inspectors, and technicians.

Preferred Candidate Profile:

  • Minimum 12 years of QC experience in a foundry, automotive, or precision manufacturing environment.
  • Strong knowledge of casting quality standards and machined component tolerances.
  • Experience working with IATF 16949 / ISO 9001 systems and documentation.
  • Familiar with metallurgical testing methods and operation of lab/testing equipment.
  • Hands-on expertise in measurement and inspection tools.
  • Ability to lead cross-functional teams and resolve technical problems quickly.
  • Good communication, analytical, and documentation skills.

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