QC Head

3 weeks ago

Vadodara, India Vilas Transcore Limited Full time

Job Title:
QC Head – Transformers

Location: Atlas Transformers India Limited (Por , Gidc )
*Experience : 10 TO 15 Year
Job Summary
We are seeking a highly experienced and detail-oriented
QC Head
to lead the
Quality Control Department
in our transformer manufacturing facility. The ideal candidate will be responsible for establishing and maintaining quality assurance processes and ensuring that all
distribution and power transformers
meet
national and international standards *
(IEC, IEEE, ANSI, IS). This role requires a deep understanding of transformer design, manufacturing, and testing procedures, with strong leadership and problem-solving abilities.

Key Responsibilities

  • Lead the Quality Control team in ensuring product quality at all stages: raw material inspection, in-process inspection, and final product testing.
  • Develop and implement quality control procedures, standards, and inspection protocols for transformer components and assemblies.
  • Ensure all transformers meet customer specifications, statutory requirements, and standards such as IEC 60076, IS 2026, IEEE C57, etc.

  • Supervise and review routine and type testing, including:

  • Winding resistance

  • Ratio and polarity
  • No-load and load losses
  • Impedance voltage
  • Temperature rise
  • Partial discharge

  • Lightning impulse and high-voltage withstand tests

  • Lead root cause analysis (RCA) and implement corrective and preventive actions (CAPA) for internal non-conformities and customer complaints.

  • Manage and audit incoming material inspection, including core steel, copper/aluminum conductors, bushings, oil, and insulation materials.
  • Ensure calibration of testing instruments and proper maintenance of lab equipment.
  • Prepare and maintain QC documentation, inspection records, test certificates, and quality reports.
  • Conduct internal quality audits and support external audits (ISO 9001, ISO 14001, ISO 45001, etc.).
  • Train production and quality staff on inspection standards and best practices.
  • Work closely with design, production, and supply chain teams to drive quality improvements.
  • Participate in customer inspections and Factory Acceptance Tests (FATs).

Qualifications

  • Bachelor's degree in Electrical Engineering or related field (Master's or certifications in quality preferred).
  • 8–15 years of experience in transformer manufacturing, with at least 3–5 years in a quality leadership role.
  • Deep understanding of power and distribution transformer design, manufacturing, and testing.
  • Strong knowledge of applicable standards: IEC, IEEE, IS, ANSI, etc.
  • Familiarity with ISO 9001:2015 QMS, internal audits, and process validation.
  • Hands-on experience with routine, type, and special tests of transformers.
  • Proficient in MS Office, ERP systems, and quality management tools.
  • Excellent leadership, communication, and analytical skills.

Preferred Skills

  • Certified Lead Auditor (ISO 9001/14001/45001).
  • Knowledge of dry-type and oil-immersed transformer quality requirements.
  • Experience in working with third-party inspection agencies and utility customers.
  • Strong skills in problem-solving tools such as 8D, 5 Why, FMEA, Pareto analysis, etc.

Work Environment

  • Factory-based with regular presence in the shop floor, test lab, and inspection areas.
  • Occasional travel to supplier sites or customer locations for audits or inspections.

Skills: transformer,manufacturing,customer

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