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AH power utilities

2 months ago

india Aditya Birla Group Full time

Job Purpose

Carry out operation/maintenance of substation, Utility related equipment like crane, RO plant, ETP, STP, LPG yard. Executing capital expenditure projects as per plan. Coordinate with Andhra Pradesh electricity board for uninterrupted electricity supply and Liasioning as Electrical safety officer of unit holding Andhra Pradesh Electrical supervisor C license for 33KV

Job Context & Major Challenges

Job Context: The global Aluminium market is valued at USD 87.84 billion in 2021 and is expected to grow 7.5 % (CAGR) from 2022 to 2030. Increase in demand for lightweight and durable extruded products is driving the growth. Top aluminum extruders are investing and creating tough competition.
This plant is first of its kind, across the globe to have mill finish, anodized, powder coated, fabricated products manufactured under one roof. The profiles developed and manufactured are highly complex in nature, having critical die design, challenging operations, involve highly skilled technicians, special machinery and processes. This unit has two 8-inch press with a capacity of 16KT per annum, anodizing 2.5 KT per annum, powder coating 3.2KT per annum along with various fabrication machinery like manual and robotic welding, CNC cutting & machining centers, Flaring & collaring, assembly lines serving for Building & construction (38%) , industrial (41%), Exports (11%), Automotive (7%), and solar segments (3%).
This unit is increasing its business in automated warehouse system, premium anodizing finish products (exports). Solar energy and automotive (domestic) segments by increasing utilization of existing facility with additional shifts, setting up new fabrication facility, additional anodizing tanks and a brand-new extrusion press.
Carry out operation/maintenance of substation, maintenance of Extrusion presses (P1 & P2), Post extrusion, Die shop, Anodizing, Powder Coating, Fabrication, Utility related equipment’s and General areas including instrumentation telephone systems and weighing machines. Executing capital expenditure projects as per plan. Coordinate with Andhra Pradesh electricity board for uninterrupted electricity supply, annual inspection and Liasioning as Electrical safety officer of unit holding Electrical C license for 33KV (and above).
Job Challenges: Maintenance / up gradation of old equipment to meet new challenging targets. Study and understand new technologies. To facilitate reliable and consistent power to the works. More focus is required on cost control measures like energy conservation, OT control, PF control, import substitution, etc. Adoption of new technologies and train the staff and workmen. for better and efficient working of equipment and facilities.

Key Result Areas

KRA (Accountabilities) (Max 1325 Characters)Supporting Actions (Max 1325 Characters)KRA1Electrical Maintenance•Carry out Preventive maintenance, Predictive maintenance and Breakdown maintenance of all utility equipment at Kuppam works
•Ensure optimum usage of CMMS Outsource identified maintenancesKRA2EnergyProcurementand Conservation Activities•Work as Electrical safety officer for unit holding valid Andhra Pradesh Electrical Supervisor C license for 33 KV (and above)
•Maintenance of all Electrical installations to ensure continuous operations.
•Coordinate with Andhra Pradesh electricity board, electrical Inspectorate for uninterrupted power supply and electrical annual inspection, Liasioning. Co-ordinate with APSPDCL, APTRANSCO for monthly energy readings and timely bill submission.
•Conduct energy audits as per schedule and plan for improvement projects.
•Analyze equipment group wise power consumption and implement energy saving activities.
•Ensure electrical system meets all statutory requirements as envisaged in electrical act and rulesKRA3CAPEX Projects•Assist FH electrical in Implementing projects as per plan and schedule.
•Ensure cost within approved amountKRA4Integrated Management System (ISO-9001,ISO-14001 and OHSAS- 18001)•Maintain the system as required including calibration, updating of procedures/SOPs. Conduct regular auditsKRA5Training and development•Identify training needs of all employees. Conduct technical training. Arrange for other trainingsKRA6Safety•Ensure safety of equipment and personal by following good safety practices.
•Ensure everyone make use of relevant PPEs.
•Follow permit system wherever required.KRA7Spare parts management•Spares management with the help ofsupply chain department.
•Develop new vendors. Identify spares for new equipment. Review bin items and take corrective actionsKRA8R & M Cost•Assist FH in preparation of budget and ensure spending with in approved plan. Develop vendor for better service at reduced cost.
•Analyze variations and take corrective steps