
Head of Quality
3 weeks ago
Job Brief:
We are seeking an experienced Head of Quality to lead the entire quality function for our Masteralloys, Castalloys, and Aluminium Billet division. The ideal candidate will have 10+ years of experience in the metals industry, with expertise in NABL accreditation, aerospace quality (AS9100D) processes, and managing metallurgical & mechanical testing laboratories. The candidate should have atleast 7+ years experience in Aluminium industry.
This role involves managing the QA laboratory (ICP-OES, LECO ONH/CS, Spark Spectrometer, and mechanical testing equipment) while also leading Process Quality Control engineers & Quality Assurance Engineers responsible for ensuring AS9100D compliant processes on the production floor and loading/unloading operations.
Key Responsibilities
- Lead and manage the entire QA, QC and Process Control team, including laboratory personnel and shop Engineers.
- Ensure AS9100D compliant quality processes, quality management system and documentation are implemented and strictly followed on the production floor and loading/unloading areas, maintaining full traceability.
- Oversee the metallurgical & mechanical testing laboratory, ensuring accurate chemical and mechanical validation of raw materials, in-process materials, and final products.
- Drive NABL accreditation and maintain ISO/IEC 17025 compliance, including documentation, calibration, and internal audits.
- Develop, implement, and maintain SOPs, work instructions, and quality manuals for all QA/QC operations.
- Plan and execute internal, external, customer, and certification audits (AS9100D, ISO 9001, NABL, and aerospace OEM audits).
- Ensure complete documentation and traceability of heat numbers, batch test certificates, and inspection records as per aerospace and defense requirements.
- Mentor and train engineers and shop floor inspectors to ensure 100% adherence to aerospace quality standards.
- Investigate non-conformances, quality rejections, and process deviations, leading root cause analysis (RCA) and implementing corrective and preventive actions (CAPA).
- Work closely with production teams to validate new alloys, optimize processes, and ensure product consistency.
- Implement statistical quality control (SQC) methods, SPC tools, and continuous improvement initiatives.
- Prepare regular quality reports, KPIs, and improvement action plans for senior management review.
- Drive readiness for NADCAP certification and other aerospace-specific quality approvals.
Candidate Profile:
- Bachelor's or Master's degree in Metallurgy / Materials Science / Metallurgical Engineering.
- 10+ years of experience in quality assurance and control in the metals/alloys manufacturing industry.
- In depth knowledge of AS9100D aerospace quality management system & documentation, ISO/IEC 17025, NABL accreditation processes, and lab management.
- Hands on experience in managing Quality engineers and laboratory.
- Proven ability to lead QA engineers and shop floor inspectors to ensure compliance with production and dispatch quality requirements.
- Familiarity with NADCAP certification and its implementation is highly preferred.
- Strong leadership, team management, and communication skills with the ability to interface with auditors, customers, and certification agencies.
- Excellent knowledge of traceability systems, quality documentation, and aerospace material qualification procedures.
Willing to relocate to Mangaon, Maharashtra for this role
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