SATRAC - Manager - Production Planning & Control

2 weeks ago

Bengaluru, India SATRAC Full time

Job Purpose:- Develop production plan, budget and timelines according to production specifications.- Plan workflow and schedules for production departments.- Monitor production status and ensure timely Planning & Scheduling:- Oversee production planning and management activities within the organization.- Develop production plan, budget (inventory + OT) and timelines according to production specifications.- Plan work flow and schedules for production departments.- Identify delays and accordingly adjust schedules to meet Performance Standard- Ensure optimum utilization of resources like manpower, machines, and and Support- Conduct daily meetings to keep track of production schedules.- Resolve production issues and escalate unresolved issues to management promptly.- Ensure zero-line stoppage at production due to non-availability of material.- Notify Customer / sales team on any delays and outages.- Provide excellent customer service and ensure customer Actual Performance against Requirement Planning (MRP)- Calculate material requirements based on BOM and consumption rates.- Raise material requisitions to Procurement and follow up for timely availability.- Coordinate with the Stores team for inventory control and stock Planning- Analyze machine capacity and manpower availability to balance workloads.- Identify bottlenecks and propose solutions for capacity optimization.- Plan for overtime, subcontracting, or additional resources if Floor Coordination- Monitor daily production output against the plan and take corrective action for delays.- Coordinate with Production Supervisors and Plant Heads for smooth execution.- Prioritize urgent or export orders as per customer and business & Reporting- Track key production KPIs: adherence to plan, machine efficiency, line balancing, rework/rejection, and on-time delivery.- Generate MIS reports on production status, WIP, and inventory.- Analyze variance between planned vs. actual performance and suggest Collaboration- Work closely with Quality, Design, and SCM teams to address deviations or design changes.- Participate in NPD (New Product Development) meetings for timeline planning and resource alignment.- Support audits (ISO/IATF) with relevant documentation and Control & Efficiency- Ensure efficient planning to reduce production downtime and idle time.- Minimize inventory holding costs through JIT (Just-In-Time) planning.- Contribute to cost-saving initiatives via lean planning and waste Operations- Maintain and update production data in ERP/SAP systems (Routing, BOM, Production Order creation, Closure).- Ensure real-time tracking of job cards, WIP status, and material & Skills needed to deliver on the accountabilities:- Product knowledge.- Process knowledge.- Planning Skills.- Execution skills.- Coordination skills.- People Management.- Financial Budget and Control.- Relationship Education Requirements, as applicable:- Bachelors Degree in Mechanical of relevant Experience needed: Minimum of 10 + years experience in PPC and preferably in Automotive industry. (ref:iimjobs.com)

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