Manager PPC

4 weeks ago


Bengaluru India SATRAC Full time

Job Description Job Purpose: Develop production plan, budget and timelines according to production specifications. Plan workflow and schedules for production departments. Monitor production status and ensure timely delivery. Principal Accountabilities Production Planning & Scheduling: - Oversee production planning and management activities within the organization. - Develop production plan, budget (inventory + OT) and timelines according to production specifications. - Plan work flow and schedules for production departments. - Identify delays and accordingly adjust schedules to meet deadlines. Establishing Performance Standard. - Ensure optimum utilization of resources like manpower, machines, and materials. - Coordination and Support - Conduct daily meetings to keep track of production schedules. - Resolve production issues and escalate unresolved issues to management promptly - Ensure zero-line stoppage at production due to non-availability of material. - Notify Customer / sales team on any delays and outages. - Provide excellent customer service and ensure customer satisfaction - Comparing Actual Performance against standards. Material Requirement Planning (MRP) - Calculate material requirements based on BOM and consumption rates. - Raise material requisitions to Procurement and follow up for timely availability. - Coordinate with the Stores team for inventory control and stock accuracy. Capacity Planning - Analyze machine capacity and manpower availability to balance workloads. - Identify bottlenecks and propose solutions for capacity optimization. - Plan for overtime, subcontracting, or additional resources if required. Shop Floor Coordination - Monitor daily production output against the plan and take corrective action for delays. - Coordinate with Production Supervisors and Plant Heads for smooth execution. - Prioritize urgent or export orders as per customer and business needs. Monitoring & Reporting - Track key production KPIs: adherence to plan, machine efficiency, line balancing, rework/rejection, and on-time delivery. - Generate MIS reports on production status, WIP, and inventory. - Analyze variance between planned vs. actual performance and suggest improvements. Cross-Functional Collaboration - Work closely with Quality, Design, and SCM teams to address deviations or design changes. - Participate in NPD (New Product Development) meetings for timeline planning and resource alignment. - Support audits (ISO/IATF) with relevant documentation and reports. Cost Control & Efficiency - Ensure efficient planning to reduce production downtime and idle time. - Minimize inventory holding costs through JIT (Just-In-Time) planning. - Contribute to cost-saving initiatives via lean planning and waste reduction. ERP/SAP Operations - Maintain and update production data in ERP/SAP systems (Routing, BOM, Production Order creation, Closure). - Ensure real-time tracking of job cards, WIP status, and material consumption. Knowledge & Skills needed to deliver on the accountabilities: - Product knowledge - Process knowledge - Planning Skills - Execution skills - Coordination skills - People Management - Financial Budget and Control - Relationship Management Formal Education Requirements, as applicable: Bachelor's Degree in Mechanical Engineering Years of relevant Experience needed: Minimum of 10 + years experience in PPC and preferably in Automotive industry.


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