Propulsion Engineer-IC Engine(Defence

3 weeks ago

Bengaluru, Karnataka, India FLYING WEDGE DEFENCE & AEROSPACE Full time

Job Title: Propulsion Engineer – IC Engine (Defence & Aerospace)

Location: Bangalore

Job Type: Full-Time | Onsite

Job Summary:

We are looking for an experienced Propulsion Engineer (IC Engine) to design, integrate, test, and maintain internal combustion engine systems for aerospace and defence platforms, including UAVs and loitering munitions. The role involves performance analysis, system optimization, and ensuring reliability under demanding operational environments.

Key Responsibilities:

Design, develop, and optimize IC engine systems for UAV and aerospace applications.

Perform engine performance analysis including power, torque, fuel efficiency, and thermal characteristics.

Select, size, and integrate propeller systems, gearboxes, and exhaust systems for optimal performance.

Conduct test planning, setup, and execution for ground and flight engine testing.

Diagnose and troubleshoot engine performance issues, vibration problems, and mechanical failures.

Oversee fuel system design, including pumps, filters, injectors, and fuel lines.

Ensure compliance with aerospace standards (MIL-STD, DGCA, ASTM, etc.).

Collaborate with structural, systems, and avionics teams for complete propulsion integration.

Maintain detailed documentation including test reports, installation procedures, and maintenance manuals.

Support engine break-in, endurance testing, and field operations.

Assist in failure analysis and root cause investigation for engine components.

Required Qualifications:

Bachelor's or Master's degree in Mechanical / Aerospace / Automotive Engineering

2–6 years of experience in IC engine design, testing, and maintenance

Strong knowledge of thermodynamics, combustion, lubrication, and cooling systems

Experience with engine test stands and performance measurement equipment

Proficiency in tools such as ANSYS (thermal/structural), MATLAB, and CAD software (CATIA/SolidWorks/NX)

Familiarity with propeller selection, thrust measurement, and vibration analysis

Understanding of fuel system components and engine calibration

Preferred Skills:

Experience with two-stroke and four-stroke engines in aerospace or UAVs

Knowledge of EFI (Electronic Fuel Injection) and engine control units (ECUs)

Familiarity with noise, vibration, and harshness (NVH) analysis

Exposure to CFD tools (Fluent, CFX) for combustion and airflow simulations

Hands-on experience in engine teardown, rebuild, and performance tuning

Soft Skills:

Strong problem-solving and troubleshooting skills.

Good documentation and technical reporting abilities.

Effective communication and teamwork across disciplines.

Ability to work in lab, workshop, and field testing environments

How to Apply

Interested candidates should send their resume and a cover letter detailing their relevant experience to careers@fwdefence.com

Please include "Propulsion Engineer" in the subject line.

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