Manager - Manufacturing Engineering, Heat Treatment & Furnace Brazing
1 month ago
Job Description Summary:
Plan the day-to-day execution and technical support for the introduction of Special processes for new product development and existing process. Support efforts to consistently improve product and process quality. This role is recognized as a key manufacturing technology specialist within their organization. Interface with global counterparts to achieve program goals and integrate global activities when necessary.
Functions with some autonomy but guided by established policies or review of end results.
The job allows modification of procedures and practices covering work as long as the end results meet standards of acceptability.
Roles & Responsibilities:
- As a Special Process Engineer, Lead process development, prototype builds, new product development, managing cost out programs related to special processes.
- Responsible for Special processes including Heat treatment, Brazing, Honeycomb brazing & Air flow for materials like Inconel, Stainless steel, Rene, Hastelloy, GTD222 etc.
- Identifying customer requirements and its flow down through work instructions, Routers and procedures.
- Define requirements for production capacity, initial acceptance quality, estimating cycle time, manufacturing test equipment, and documentation for your product line.
- Verification of process control parameters, inspection records -review and sign off, trouble shooting and problem solving related to process and equipment.
- Daily monitoring of air flow process equipment, and process control verification, trend analysis etc.
- Daily monitoring of vacuum furnace operation, maintenance checks of vacuum furnace and maintenance logs and related documentation
- Should know braze alloy application process and can select between different alloy forms like foil/powder/paste/wire/tape etc. as per the process requirement.
- Qualification and Training of operators on the special processes and related equipment. Maintaining skill matrix and preparing their skill enhancement plan for the year.
- Experience in preparing calibration requirement and reviewing the calibration certificates of Furnace and air flow equipment's and gauges. Co-ordination with QA and calibration team for the same and ensuring process and quality compliance.
- Having experience on TUS and SAT calibration
- Experience on preparing NADCAP audit documentation, compliance to customer specifications for Heat treatment and Air flow.
- Control of consumables and Implementing ideas for cost reduction
- Root cause analysis for the process defects and implementation of the corrective actions
- Preparation of Standard Work, EHSRA, Aspect impact, Heat Map and SOD and periodic review
- Preparation of PFMEA, RPN reduction plan and periodic review.
- Identify and drive various cost out projects for the COE.
- Responsible for driving ECN/PCN/CIDs.
- Proficient in making Manufacturing Operations Sheet for the special processes for which he is responsible.
- Knowledge of PYROMETRY (AMS 2750) is must. Able to establish and demonstrate linkage of every related process requirement of pyrometry and drawing in SOP, router, procedures and Checklists.
- Support Transfer projects between sites and other internal/external sites
- Work with global teams and customers during NPI and as well as Serial production phase.
- Work with MFG Operations to simplify production lines, improve productivity.
Qualifications/Requirements:
- Bachelors degree in engineering, Preferably Metallurgy and Material science Engineering OR Mechanical Engineering
- Minimum 7 years of relevant experience in a Special processes like vacuum heat treatment, brazing and air flow testing.
- Preferred if having experience on Aviation parts and knowledge of AS 9100 requirements.
Desired Characteristics:
- Ability to identify/track metrics and drive continuous improvement.
- Proficient in reading drawing, specifications and suggesting the suitable special process parameters.
- Should be having knowledge of preparing furnace recipes and air flow testing programs.
- Knowledge of different problem-solving methodologies used in Special processes.
- Excellent interpersonal skills, ability to clearly communicate to internal/external customers and suppliers.
- Ability to interface with varied levels from Operators to Plant Management.
- Expertise in Estimation/Costing and Economics of Heat treatment & Air flow
- Experience in Assembly processes.
- Added advantages of having experience on advanced mfg. processes like EDM, EBW etc
- Humble: respectful, receptive, agile, eager to learn
- Transparent: shares critical information, speaks with candor, contributes constructively
- Focused: quick learner, strategically prioritizes work, committed
- Leadership ability: strong communicator, decision-maker, collaborative
- Problem solver: analytical-minded, challenges existing processes, critical thinker
- Strong oral and written communication, persuasive and presentation skills, including executive level communication
-
CNC Bending Machine Operator
1 month ago
Kochi, Kerala, India Prabhu Steels Full time1) Sets up and operates machine to bend metal structural shapes, such as bars, rods, angles, pipes, and tubes, to angle or contour specified by work order, drawings, templates, or layout: Selects and bolts holding clamp, die block, and guide clamp to machine. - 2) Positions and clamps end stops on machine to set specified location of bend. - 3) Inserts or...
-
Sales Executive
5 months ago
Kochi, India Hirerise Talent search Full timeJob description - Identify & amp; generate new clients. - Establishing new, maintaining relationships with existing customers Develop, define, negotiate & - Close business relationship Seek new business opportunities through Cold Calling, Networking & - Social media. Digital marketing Experience in capturing high volume interior projects working...
-
Fresher - Sales Executive
5 months ago
Kochi, India Hirerise Talent search Full timeJob description - Identify & amp; generate new clients. - Establishing new, maintaining relationships with existing customers Develop, define, negotiate & - Close business relationship Seek new business opportunities through Cold Calling, Networking & - Social media. Digital marketing Experience in capturing high volume interior projects working...
-
Manufacturing Assistant
5 months ago
Kochi, Kerala, India Adapt technologies Full timeJob Title: Technical Assistant for Early-Stage Assistive Technology Startup **Location**: Kalamassery, Kochi, Kerala **Company Overview**: We are an innovative startup focused on designing and manufacturing assistive technology and adaptive devices for children with special needs. Currently in our early stages, we aim to create impactful solutions that...
-
Chiropractic Assistant
5 months ago
Kochi, Kerala, India Dr. Bama Spine Care Full time**Job Title: Chiropractic Assistant** **About Us**: At Dr. Bama Spine Care, we are dedicated to providing exceptional chiropractic care and holistic wellness solutions to our patients. Our clinic combines modern chiropractic techniques with traditional healing practices to promote overall health and well-being. **Position...
-
Planner
5 months ago
Kochi, India Air Products Full timeAS-IN-Kochi **Job Description and Qualifications** **Job Description**: - Reporting to the Maintenance Manager, the Maintenance Planner is responsible for executing the maintenance schedules of the Air Products Barauni facility. Working with the guidance of the Maintenance Manager and alongside the Shift engineer and Plant Supervisor to ensure the smooth...
-
Content Researcher- Internship
5 months ago
Kochi, India Art Technology and Software India Pvt.Ltd Full time**About ART Technology PVT LTD** **About The Job Role** As a Content Research Intern, you will play a pivotal role in supporting our content creation efforts. You'll delve deep into various topics, conduct thorough research, and gather valuable insights to empower our content team. This role offers a unique opportunity to enhance your research skills,...
-
Mold Designer
4 weeks ago
Kochi, Kerala, India Aptiv plc Full time**Moving mobility forward** We are Aptiv - a new technology company with a proven history of enabling mobility. Operating as Delphi, we pioneered advances in the industry. Now, as Aptiv, we’re more dedicated than ever to bringing the next generation of autonomous vehicles, smart cities and connectivity to life. **Join our innovative team** Want to do...
-
Manufacturing Domain Specialist
2 weeks ago
Bangalore/Cochin/Kochi, India Talpro Full time**Job Title:** Manufacturing Domain Specialist **Job Overview:** Talpro is seeking a seasoned Manufacturing Domain Specialist to contribute to our team’s success. **Key Responsibilities:** - Develop a deep understanding of our customers’ business processes and their specific needs. - Identify and prioritize business-critical Key Performance Indicators...
-
Cygnet SCADA Developer
5 months ago
Kochi, India Talpro Full timeLocation : India. Experience Range : Any. Job Description :We are seeking a Manufacturing Domain Specialist to join our dynamic team. In this role, you will be responsible for understanding our customer's business processes, identifying critical Key Performance Indicators (KPIs), and leveraging your expertise in factory automation, PLC, and Cygnet SCADA...
-
Senior/Lead Mechanical Engineer
2 weeks ago
Kochi, India JOBIN INTERNATIONAL COMPANY Full timeRole: Senior/Lead Mechanical EngineerExperience Required : 8 - 20 yearsNotice Period: Immediate - 45 DaysJob type: PermanentLocation: Kochi / WFHTechnical Competency: Thorough knowledge and understanding of building services design from concept through to construction stage. Thorough awareness of relevant international codes and standards along with middle...
-
Tig Welder
5 months ago
Kochi, Kerala, India Addon Jobs Full timeRework parts as required by machining to blueprint dimensions - Work with Engineering to develop programs, determine new methods, develop parameters, and determine material type for new or modified products - Double check quantities of parts produced for accuracy - **Vacancy available please contact - 9947350555**: - Maintain a functional work area that is...
-
Spa Therapist
5 months ago
Kochi, India Marriott International, Inc Full time**Job Number** 24049690 **Job Category** Spa **Location** Kochi Marriott Hotel, Lulu International Shopping Mall, Kochi, Kerala, India VIEW ON MAP **Schedule** Full-Time **Located Remotely?** N **Relocation?** N **Position Type** Non-Management *** Provide general spa orientation to guests upon arrival, such as the location and use of locker rooms,...
-
Nalashaa Solutions
3 weeks ago
Kochi, India Nalashaa Solutions India Pvt Ltd Full timeSenior Business Analyst - Manufacturing Domain Role and Responsibilities: - We are looking for a Senior Business Analyst in the Manufacturing Domain, responsible for bridging the gap between business needs and technological solutions with or without the AS400 System the role requires a deep understanding of manufacturing processes, excellent analytical...
-
Mechanics (Rotating Machinery)
5 months ago
Kochi, India Global Jobs India Full time**Salary**: ₹65,000.00 - ₹70,000.00 per month **Benefits**: - Health insurance Schedule: - Day shift Application Question(s): - Do you have overhauling of mechanical equipment including pumps, turbines, compressors, engines etc - Do you have experience in maintenance of static equipment of process plants like vessels, heat exchangers, and coolers,...
-
Fabrication Supervisor
2 weeks ago
Kochi, Kerala, India LIME APPLE ENGINEERING PRIVATE LIMITED Full time**Job Title**: Fabrication Supervisor **Company**: Ashjoe Cold Chain Establishment **Location**: NSS Karayogam, Kizhakkumbagam, Aroor Job Overview: Key Responsibilities: - Supervise and coordinate the fabrication team in assembling reefer bodies and refrigeration systems for trucks. - Monitor production schedules and workflow to meet deadlines and ensure...
-
Trainer - Mechanical Design Engineer
2 weeks ago
Kochi, India Genrobotic Innovations Private Limited Full timeWe are seeking a talented and experienced Mechanical Design Engineer to join our growing team. This Job Requisition outlines the training for graduates who wish to learn mechanical aspects of robotics to develop their skills and knowledge as Mechanical Design Engineers within Genrobotics Advanced Robotic Research and Learning Centre Duties &...
-
Tig Welder
5 months ago
Kochi, Kerala, India Addon Jobs Full timeRework parts as required by machining to blueprint dimensions - Work with Engineering to develop programs, determine new methods, develop parameters, and determine material type for new or modified products - Double check quantities of parts produced for accuracy - Maintain a functional work area that is consistent with Five "S" and Lean Manufacturing...
-
Tig Welder
5 months ago
Kochi, Kerala, India Addon Jobs Full timeRework parts as required by machining to blueprint dimensions - Work with Engineering to develop programs, determine new methods, develop parameters, and determine material type for new or modified products - Double check quantities of parts produced for accuracy - Maintain a functional work area that is consistent with Five "S" and Lean Manufacturing...
-
Cygnet SCADA Developer
5 months ago
Bangalore/Cochin/Kochi, IN Talpro Full timeLocation : India. Experience Range : Any. Job Description :We are seeking a Manufacturing Domain Specialist to join our dynamic team. In this role, you will be responsible for understanding our customer's business processes, identifying critical Key Performance Indicators (KPIs), and leveraging your expertise in factory automation, PLC, and Cygnet SCADA...