Deputy Manager- Instrumentation

4 weeks ago

Bengaluru, India Yara International Full time

About the Unit

For over a century, Yara has worked to feed the world and protect the planet, and our mission is to do this in a responsible and sustainable way. Yara delivers solutions for sustainable agriculture and the environment. Their fertilizers and crop nutrition programs help produce the food required for the growing world population. Yara’s industrial products and solutions reduce emissions, improve

air quality and support safe and efficient operations.

Founded in Norway in 1905, Yara has a worldwide presence with production and sales and services operations across countries i.e. America, Europe, Africa and Asia, with more than 17,000 employees, sales to 150 countries and sales revenue of more than 14 billion USD. Safety is always the top-most priority.

Yara Fertilizers India Pvt Ltd is a 100% subsidiary of Yara International ASA. Yara has supplied fertilizers as well as fertilizer raw materials to the Indian market for over two decades. Yara India has continuously strengthened its footprint in Western and Southern India by providing Crop nutrition solutions with combination of Premium products and Knowledge through unique Farmer centric approach.

Yara’s philosophy is to connect with thousands of farmers at the grass root level and has a strong commitment to serving the agriculture sector in India, thereby improving the livelihood of Indian farmer. To leverage on this and to expand into the northern & eastern geographies of India, Yara acquired Tata Chemicals’ 1.2 MN MT Urea plant in UP, Northern India. With this acquisition Yara

India’s scale of operation has grown significantly.


Role & Responsibilities

• Evaluate technical documentation and client requirements.

• Oversee subcontracted discipline engineering documents.

• Review P&IDs and compile Instrument Index, IO List, JB Schedule, and Cable Schedule.

• Develop technical documentation for instrumentation and system requisitions and conduct technical evaluations.

• Draft Specification sheets for Pressure, Temperature, Level, and Flow Transmitters.

• Assess and draft Specification sheets for control Valves.

• Review Instrument Data sheets and provide feedback.

• Formulate specifications for instruments, systems (DCS, ESD, F&G), and installations.

• Conduct functional analysis for control, ESD, and F&G systems.

• Execute instrument detail design on P&IDs.

• Create instrument data sheets and loop diagrams.

• Review existing control strategies and contribute to MOC in P&IDs.

• Develop Instrumentation Hook Ups.

• Generate instrument material take-off lists.

• Carry out detailed engineering activities including layouts, routings, and supports.

• Carry out day to day maintenance jobs (Control valve overhauling, Transmitter and switch calibration) in the area in consultation with Process / Maintenance Engineer

• Perform Factory Acceptance Tests (F.A.T) and Site Acceptance Tests (SAT).


Compliance Related

  • Ensuring compliance to all statutory requirements for Projects and Modifications carried out by the dept.
  • Ensure compliance of MOU and SPL
  • Ensure compliance of the non-conformities reported in internal audits (financial)


Coordinating

  • Responsible for getting engineering support for various instrumentation activities as well as new installations/constructions.
  • With materials department for status of the purchase requisition raised.
  • With external agencies like vendors, statutory authorities.
  • Interaction with other departments for facilitating day to day work.


Other Responsibilities

  • Organizing other industrial visit to learn and share best practices.
  • Participates and develops various cross functional teams and assign the members from his/her department
  • Participate in knowledge sharing exercise and ensure dissemination of tacit and explicit knowledge through proper channel.
  • Ensuring housekeeping during, and after any maintenance work done in other departments.
  • Responsible for all the safety and EHS responsibilities listed in ISO process of the department


Preferred Skills

  • Relevant knowledge for plant control includes Boiler, process operation on gas and naphtha having capacity more than 200control loops.
  • Knowledge about project planning and execution.
  • Hands on experience on DCS (preferably Honeywell Experion), ESDS, Governors, Gas Turbine Control System.
  • Hands on experience on Maintenance of Control Valves, Actuators, Field Instrumentation.
  • Experience in QIP tools, ISO 9001: 2000 and business excellence model.
  • Excellent knowledge on safety at workplace and SHE management.
  • IACP/ internal auditor for ISO
  • Aware about maintenance practices, TPM, Quality analysis tool
  • Should be Computer Savvy.
  • Good analytical skills.
  • Sound industry knowledge


Education & Experience

  • Education: Candidate should be B.tech / B.E. – Electronics & Instrumentation/ Instrumentation & Control from reputed College/University. Candidate should have scored minimum 60% in 10th,12th & in B.Tech.
  • Experience: Candidate Should have 6 to 10 years of Experience. Should have exposure in project planning, installation and commissioning with contractor or consultant.

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