Current jobs related to GDC Operator - Gurgaon, Haryana - Altron Cast pvt. ltd.

A Gravity Die Casting (GDC) Operator in aluminium die casting plays a critical role in the manufacturing process. Their job involves operating and maintaining die casting machines and ensuring the production of high-quality aluminium parts. Below is a comprehensive job description for a GDC Operator:

Gravity Die Casting (GDC) Operator

The GDC Operator is responsible for setting up, operating, and maintaining gravity die casting machines to produce high-quality aluminium parts. This role involves monitoring the casting process, inspecting castings, and making necessary adjustments to ensure optimal production and quality.

1. Machine Operation:
   • Set up and operate gravity die casting machines according to production schedules and specifications.
   • Adjust machine settings to ensure proper casting parameters and product quality.
2. Preparation and Setup:
   • Prepare and clean dies and molds before casting.
   • Ensure proper lubrication of dies and molds.
   • Load raw materials (aluminium) into melting furnaces and maintain correct temperatures.
3. Process Monitoring:
   • Monitor the die casting process, including metal flow and temperature control.
   • Adjust machine settings to address any issues during casting.
4. Quality Control:
   • Inspect cast parts for defects and ensure they meet quality standards.
   • Perform visual and dimensional inspections using measuring tools (e.g., calipers, micrometers).
   • Record inspection results and maintain documentation.
5. Maintenance:
   • Perform routine maintenance on die casting machines and equipment.
   • Report any malfunctions or required repairs to the maintenance team.
6. Safety and Compliance:
   • Follow safety protocols and wear appropriate personal protective equipment (PPE).
   • Ensure compliance with environmental and safety regulations.
7. Documentation:
   • Maintain accurate production records, including quantity produced, machine settings, and any issues encountered.
   • Complete required reports and documentation as per company standards.
8. Collaboration:
   • Work closely with the production team, quality control inspectors, and maintenance personnel to ensure smooth operation.
   • Communicate any issues or suggestions for process improvements.

• Technical Skills:
  • Proficiency in operating and maintaining gravity die casting machines.
  • Knowledge of aluminium die casting processes and parameters.
  • Ability to read and interpret technical drawings and specifications.
• Attention to Detail:
  • Strong focus on quality and attention to detail to identify defects and maintain product standards.
• Problem-Solving:
  • Ability to troubleshoot and resolve issues with the casting process and equipment.
• Physical Stamina:
  • Ability to perform physically demanding tasks, including lifting heavy objects and standing for extended periods.
• Experience:
  • Previous experience in a die casting or metalworking environment is preferred.
• Education:
  • High school diploma or equivalent; technical training in metalworking or machining is a plus.

• Work in a manufacturing environment with exposure to high temperatures, molten metal, and machinery noise.
• Adherence to strict safety protocols is required to prevent accidents and injuries.

• Opportunities for advancement to supervisory roles or specialized positions within the die casting industry.

Requirements

Operator