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Only 24h Left Technical Manager
2 weeks ago
PURPOSE OF THE ROLE
- To define, establish, support jigs & fixture engineering solutions from concepts to prove out, continuous improvement, trouble shooting, calibration & care, program management.
- Adopt & drive quick change over mechanisms, fool proofing improvements, high productivity & optimized manufacturing cost solutions resulting in qualitative product for customers.
- Create Jigs & Fixture concepts with latest technology to have Quick Action intent
- Understand the engineering definitions, scoping and liaise with process planner, engineers to develop concept design & buy off
- Quick decision-making skills on concept designs and suggestions to customer
- Incorporate stage drawing specs into fixture design while considering machine interface, ergonomics & production requirements
- Able to understand & implement ISO/Japanese Standard Tooling Elements
- Tool requirement planning as per repair operation charts or process planning of Aero Engine Components
- Ability to create/ recreate, modify, update legacy Jigs & fixture drawings in Nx, CATIA, Creo, Solidworks and other tool platform incorporating GD&T for manufacturing,
- Demonstrate system dependencies of Jigs and fixture model with respect to finite element, stress and strain verification and Hand calculation analysis
- Demonstrating in-depth knowledge of machine tool interfaces and component specific requirements
- Work & co-ordinate with offshore-onsite Teams, cross-functional teams, local experts, partners and suppliers to ensure technical aspects, export controls are understood and accounted for as required
- Liaise, support with customer & vendor for Jigs & fixture Manufacturing, testing verification/prove outs and commissioning
- Simulate tooling installation as needed
- Define & establish asset care and calibration routines for new tool/fixture concepts
- Define, establish, and manage Jigs & fixture documentation
- Drive process standardization, waste elimination and continuous improvement
- Support the investigation of all non-conformance reports and all responses using proven Problem solving methodology
- Recognize business opportunities / profitability / Productization
- Able to create proposals for tooling and Pre-sales Support
- Defect Analysis and continuous improvement on tool designs/concepts
- Able to train and guide team for all levels
- Expertise in creating complex concepts for Complex/Special Purpose Fixtures
- Interpretation of Different Aero Engine Blades
- Fully conversant reading engineering & manufacturing drawings
- Basic understanding of the principles of kinematics and distortion
- Knowledge of Hydraulics/Pneumatic Tooling
- Knowledge of modular fixtures & incorporating hydraulics & pneumatics into Jig & fixture design for high performance & customized ones
- In-depth application analysis of Jig/fixture (FEA) finite element analysis and/or other specialist analysis
- Knowledge & implementation techniques for Ease of use, Single Minute Exchange of Die (SMED), Poke Yoke exploited throughout the Jigs and fixtures design.
- Knowledge of NRC Manufacturing Jigs & fixture cost estimation and material selection
- Hands on experience designing fixtures, analysing the designed fixtures for robustness and life expected using hand calculations or using analysis tool as per test plan.
- Sound knowledge interpreting the Tool design standards, GD&T (standards ASME)
- Basic Knowledge in using Measuring & Testing equipment's.
- Able to support Root Cause analysis and implementation of problem-solving techniques.
- Knowledge of Automated Mechanisms of Location & Clamping
- Knowledge of D/PFMEA, VSA, Risk & Failure mode analysis & LEAN
- Awareness on aerospace engine components and assemblies
- Awareness of aerospace quality requirements (AS9100, various ISO)
PERSONAL ATTRIBUTES
- Customer Focus
- Problem Solving Ability
- Good Communication skills
- Team Player
- Self-Motivated & a Self-Starter
- Graduate in a Mechanical/Industrial Degree/Diploma or equivalent work experience
- Post Diploma in Tool design-Not mandatory, Preferred.
- Should have background on Quality Management Systems
- CAD tools: UG/NX, CATIA, Creo, Solidworks AutoCAD and others
- Analysis tools: Basic knowledge on Stress/Finite element Analysis tools, Minitab.
- MS Office tools: MS Excel, MS Word, MS PowerPoint, MS Project.
- Good understanding of Aerospace Manufacturing Environment
DESIRED PROFILE
- Willing to travel to the customer site & service providers as required
- Proactive approach to work in a fast paced environment
- Self-Motivated
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