Lead Process Engineer

2 weeks ago

Hyderabad, India Petrocon Engineers & Consultant Full time

Job Title: Lead/ Senior Process Engineer ( Oil and Gas Experience Only)

Workplace Type: On-site

Location: Hyderabad

Job Type: Full-time

CTC: open

Experience: 7–30 years in a similar role within Oil & Gas, Refineries, Petrochemical, or EPC projects


Job Description

We are looking for an experienced Process Engineer with a strong background in process simulation, flare system design, and hydraulic studies for Oil & Gas or EPC projects.

Key Responsibilities:

  • Develop and review PFDs, P&IDs, UFDs, MSDs, PTDs, and Process Safety Diagrams
  • Prepare/review data sheets and specifications for equipment, instruments, and piping
  • Conduct mass & heat balance using Aspen HYSYS
  • Perform control valve sizing, pump sizing/design, and critical hydraulic checks
  • Design and simulate flare systems, including blowdown/depressurization and stack sizing using Aspen FlareNet
  • Develop control/ESD philosophies, trip logic, and Cause & Effect diagrams
  • Conduct inter-discipline checks (IDC) with layout, piping, and electrical teams
  • Participate in cost estimation, material requests, and engineering documentation reviews

Required Skills & Tools:

  • Software: Aspen HYSYS, Aspen FlareNet, HTRI, PipeNet (Standard & Transient)
  • Strong understanding of API/ASME standards for process safety
  • Proficiency in hydraulic and surge analysis for long-distance pipelines
  • Knowledge of pump and heat exchanger design

Preferred Experience:

  • 10–20 years in a similar role within Oil & Gas, Refineries, Petrochemical, or EPC projects

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