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Head of Maintenance

1 month ago

Indore, Madhya Pradesh, India SV Management Consultants Full time

Job Summary:

We are seeking an experienced Maintenance Head with 20+ years of expertise in the Automotive Seating industry to oversee the plant's maintenance operations, ensuring smooth machinery, utilities, and equipment functioning while driving efficiency, reducing downtime, and implementing world-class maintenance practices.

This role requires strong leadership, strategic planning, and hands-on technical expertise in automotive manufacturing environments, particularly in the seating or related component industry.

Key Responsibilities:
  • Maintenance Strategy & Operations:
    • Develop and implement preventive, predictive, and breakdown maintenance strategies to ensure maximum equipment uptime.
    • Oversee the installation, commissioning, and maintenance of all production machinery, utilities, and facilities.
    • Must have experience with Utility maintenance, Plant maintenance, Machine Maintenance.
    • Ensure minimal downtime by proactively identifying and resolving maintenance issues.
    • Optimize maintenance schedules to enhance productivity and reduce operational costs.
  • Leadership & Team Management:
    • Lead and mentor a team of maintenance engineers, supervisors, and technicians.
    • Foster a culture of continuous improvement, safety, and technical excellence within the team.
    • Conduct training programs to enhance the technical skills of the maintenance workforce.
  • Automotive-Specific Expertise:
    • Ensure the maintenance and efficient operation of equipment used in foam molding, seat assembly, welding, robotics, and fabric cutting.
    • Implement Total Productive Maintenance (TPM), Lean Manufacturing, and Six Sigma methodologies to improve overall efficiency.
    • Work closely with production, quality, and R&D teams to support new product development and process optimization.
  • Compliance & Safety:
    • Ensure compliance with IATF 16949, ISO 45001, ISO 14001, and OSHA safety regulations.
    • Conduct safety audits, risk assessments, and corrective actions to maintain a safe working environment.
    • Implement energy-saving initiatives to enhance sustainability and cost efficiency.
  • Vendor & Budget Management:
    • Manage maintenance budgets, control costs, and optimize spare parts inventory.
    • Collaborate with vendors, suppliers, and service providers to ensure high-quality maintenance support.
    • Oversee AMC (Annual Maintenance Contracts) for critical equipment.
    Key Skills & Qualifications:
    • B.E./B.Tech/Diploma in Mechanical, Electrical, or Industrial Engineering (or a related field).
    • 20+ years of experience in maintenance management within the automotive seating or component manufacturing industry. Experience of handling multiple plants preferred.
    • Expertise in hydraulics, pneumatics, robotics, welding, foam molding, and conveyor systems.
    • Strong knowledge of PLC, SCADA, automation, and Industry 4.0 technologies.
    • Proficiency in CMMS (Computerized Maintenance Management Systems) for tracking maintenance activities.
    • Experience in root cause analysis (RCA), failure mode analysis (FMEA), and problem-solving techniques.

Excellent leadership, decision-making, and cross-functional collaboration skills.